Amorphous Alloy Transformer Core Winding Machine

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Amorphous Alloy Transformer Core Winding Machine

Name: Amorphous Alloy Transformer Core Winding Machine
Brand: CANGZHOU KENUO INTERNATIONAL CO., LTD.
Price: 10000 USD
Availability: InStock

Price 10000 USD ($)/ Unit

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MOQ : 1 Unit

Amorphous Alloy Transformer Core Winding Machine Specification

Product Type
Winding Machine for Amorphous Alloy Transformer Core

General Use
Amorphous alloy strip winding, transformer core production

Material
High-grade Steel, Amorphous Alloy compatible components

Type
Automatic Winding Machine

Weight (kg)
Approx. 1800

Computerized
Yes

Automatic
Fully automatic operation

Control System
PLC Control, Touch Screen Interface

Power Source
AC Electric

Power Consumption
4-7 kW (depending on configuration)

Coil Diameter
Max 900mm

Winding Head
Single or double winding heads (configurable)

Winding Speed
215 rpm (variable)

Winding Spindle
Robust alloy steel spindle

Air Pressure
0.5 - 0.7 MPa

Drive Type
Servo motor drive

Voltage
380V / 50Hz / 3 Phase

Dimension (L*W*H)
3200mm x 1600mm x 1850mm

Feature
High efficiency, precision core forming, user friendly interface

Color
Industrial Blue & Grey

Operating Temperature
5C45C

Max Strip Width
100 mm

Winding Accuracy
0.1 mm

Production Capacity
Up to 60 cores/day

Mandrel Inner Diameter Range
80300 mm

Noise Level
82 dB

Strip Thickness
0.200.35 mm

Applicable Core Type
C-type and E-type amorphous alloy transformer cores

Operator Requirement
Single operator

Main Function
Automatic amorphous alloy strip unwinding, aligning, cutting, and coiling

Amorphous Alloy Transformer Core Winding Machine Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
10 Units Per Month

Delivery Time
60 Days

About Amorphous Alloy Transformer Core Winding Machine

Amorphous Alloy Transformer Core Winding Machine

Items	Model	ZPX-600	ZPX-800	ZPX-1200
Max.loading KG	600	1000
Main axis rotating speed r/min	0-200	0-100
Main axis center height mm	850	950
Coil height mm	800	Coil outer diameter mm	80-600	80-1000
Working torque	Max 300N.M	500N.M	1000N.M
Round wire 0.3-3mm Flat wire 4X15mm
0.01mm
Main axis power KW	3	4	5.5

High Precision & Efficiency

This fully automatic winding machine ensures extraordinary accuracy with 0.1 mm precision, resulting in consistent and high-quality amorphous alloy transformer core production. Its advanced PLC control and servo motor drive facilitate smooth, reliable operation, allowing up to 60 cores to be produced dailyoptimizing efficiency for manufacturers.

Versatile Operation for Different Core Types

Capable of handling both C-type and E-type amorphous alloy transformer cores, the machine adapts to various design requirements. With adjustable settings for strip width and thickness, it provides flexibility to accommodate different production specifications while maintaining optimal performance.

User-Friendly Interface & Safe Operation

Equipped with a touch screen PLC interface, the machine simplifies operation, enabling control by a single operator. Safety and noise concerns are minimized, with a noise level below 82 dB. Designed in industrial blue and grey, its robust alloy steel spindle and high-grade steel frame ensure reliability and longevity in demanding environments.

FAQs of Amorphous Alloy Transformer Core Winding Machine:

Q: How does the Amorphous Alloy Transformer Core Winding Machine ensure winding accuracy?

A: The machine employs a high-precision servo motor drive and advanced PLC control system, which work together to maintain a winding accuracy of 0.1 mm throughout the process. This ensures that each core is produced with uniform quality and minimal deviation.

Q: What types of transformer cores can be processed with this machine?

A: This automatic winding machine is specifically designed for manufacturing C-type and E-type amorphous alloy transformer cores, offering configurability for various strip dimensions and core sizes.

Q: When should the machine be used during transformer core production?

A: The machine is utilized after preparing the amorphous alloy strips. It automatically handles unwinding, aligning, cutting, and coiling, forming the core shape required for subsequent assembly or finishing operations in transformer manufacturing.

Q: Where should this winding machine be installed for optimal performance?

A: Installation should be in a well-ventilated industrial facility within the recommended temperature range of 5C45C. Adequate floor space (minimum 3200 mm x 1600 mm) and access to three-phase 380V/50Hz AC power are needed for safe and effective operation.

Q: How does the core winding process work with this equipment?

A: The machine automates the process, beginning with unwinding the amorphous alloy strip, accurately aligning and cutting to size, then coiling the strip around a mandrel with configurable winding heads, resulting in precision-formed transformer cores.

Q: What are the main benefits of using this winding machine for transformer core manufacturers?

A: Key benefits include high efficiency (up to 60 cores/day), precision core forming, minimized manual labor (requiring only one operator), low noise levels, and adaptability to multiple core types. Automated control ensures consistent results and robust productivity.

Q: Is the machine easy to operate and maintain?

A: Yes, the user-friendly touch screen interface simplifies operation, and the machines robust design allows for straightforward maintenance. Comprehensive support documentation is provided for routine checks and troubleshooting.

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