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Automatic Transformer Core Cutting Line

Name: Automatic Transformer Core Cutting Line
Brand: CANGZHOU KENUO INTERNATIONAL CO., LTD.
Price: 10000 USD
Availability: InStock

Price 10000 USD ($)/ Unit

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MOQ : 1 Unit

Automatic Transformer Core Cutting Line Specification

Drive Motor
11 kW

Product Type
Automatic Core Cutting Machine

General Use
Core cutting for power and distribution transformers

Material
Silicon steel, CRGO steel

Type
Transformer Core Cutting Line

Capacity
6-8 tons/day

Weight (kg)
Approx. 5000 kg

Computerized
Yes

Automatic
Yes

Cutting Speed
Up to 120 meters/min

Cutting Thickness
0.18 mm - 0.35 mm

Cutting Function
Automatic transformer lamination cutting, shaping, and punching

Cooling System
Industrial air cooling

Drive Type
Servo Motor

Voltage
380V/415V, 3 Phase, 50/60Hz

Dimension (L*W*H)
9500 mm x 3200 mm x 2300 mm

Feature
Servo controlled, high-speed, precision cutting, full automation

Color
Industrial Grey/Blue

Motor
Heavy duty servo drive motor

Mechanical Precision
0.05 mm

Software Detail
PLC based automation with touchscreen interface

Cutting Method
Shearing and notching

Control System
Advanced PLC Control with HMI

Cutting Material
CRGO/CRNGO Silicon steel

Cutting Area
1250 mm x 400 mm

Safety Features
Emergency stop, safety interlocks, overload protection

Max. Cutting Width
1250 mm

Service Support
On-site training and remote assistance

Punching Mode
Rotary and fixed die punching

Installation Power
20 kW

Cycle Time
Variable as per design

Feeding Accuracy
0.10 mm

Operating Temperature
5C - 40C

Production Mode
Continuous and intermittent

Material Thickness Range
0.18 mm 0.35 mm

Min. Cutting Length
80 mm

Display Interface
7-inch color touch panel

Packing
Plastic film and wooden crate

Line Configuration
Decoiler, straightener, feeder, notching, cutting, stacking units

Power Consumption
Approx. 15 kW/hr

Suitability
Suited for EI, UI, and step lap core designs

Standards Compliance
CE, ISO 9001:2015

Hydraulic System
Integrated hydraulic power pack

Lubrication System
Automatic centralized

Noise Level
75 dB

Blade Material
High-speed alloy steel

Automatic Transformer Core Cutting Line Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
10 Units Per Month

Delivery Time
60 Days

About Automatic Transformer Core Cutting Line

Automatic Transformer Core Cutting Line

Application:

This machine is specially designed for cutting CRGO coils into lamination strips for transformer cores.

This line mainly consists of hydraulic uncoiler, servo feeding system, punching device, servo V notching device, 45and 135shearer, servo rail positioning device, belt conveyer with safety guard, collecting conveyer with auto stacking, etc.

Main Features:

This line can fully automatic produce lamination strips with different shapes of the silicon pieces with V notching.
Cutting: Adopting imported electric servo control technology, enjoys fast speed, low noice and long life time.
Feeding: Adopting AC synchronous servo motor, enjoys quick response, high positioning accuracy and low noice.
Rail positioning: Adopting servo motor to drag the ball screw, linear guide center positioning, positioning quick, convenient, and can automatic memory the rail width
High-precision photoelectric encoder and Siemens AC servo system with SIMOTION motion controller ensure accurate cutting.
Automatically length compensation, quickly adjust the cutting length.
With vertical and horizontal step-lap function, and can automatically complete the cutting of lamination strips.
Automatically quantitative cutting, stacking, etc.
Punching and cutting device are driven by high response servo motor, with the characteristics of high effficiency and low noise.

Comprehensive Automation for Transformer Core Production

Transform your workshops efficiency with a fully automated transformer core cutting line featuring precision feeding, servo-driven controls, and advanced PLC automation. Intuitive 7-inch touchscreen interface ensures easy operation while integrated safety and industrial air cooling keeps production safe and stable. Benefit from variable cycle times and feeding accuracy of 0.10 mm for consistent quality.

Precision Cutting and Versatile Design Capability

Designed for versatility, this cutting line handles CRGO and CRNGO silicon steel with thicknesses from 0.18 mm to 0.35 mm. Achieve high precision shearing, notching, shaping, and punching with both rotary and fixed die configurations. The systems robust build and high-speed alloy steel blades ensure longevity and repeatable accuracy, making it ideal for diverse core profiles.

Reliability and Support for Export, Manufacturing, and Trade

Suitable for distributors, exporters, manufacturers, suppliers, and traders in India, the machine supports demanding production environments with a 6-8 tons/day capacity. Experience minimized maintenance downtime with automatic centralized lubrication and benefit from our comprehensive service support including on-site training and remote assistance.

FAQs of Automatic Transformer Core Cutting Line:

Q: How does the automatic core cutting line ensure accurate transformer lamination cuts?

A: The line uses servo-controlled feeding and PLC automation with advanced HMI, guaranteeing feeding accuracy within 0.10 mm and mechanical precision up to 0.05 mm. High-speed alloy steel blades and automatic lubrication contribute to consistent, high-quality cuts.

Q: What types of transformer cores can be produced using this cutting line?

A: This machine is designed for manufacturing EI, UI, and step lap core designs, efficiently processing CRGO and silicon steel materials across a cutting thickness range of 0.18 mm 0.35 mm and a maximum cutting width of 1250 mm.

Q: When should the automatic lubrication system be maintained?

A: The centralized automatic lubrication system functions throughout operation to minimize wear. Maintenance schedules are indicated on the touchscreen interface and typically involve checking lubrication levels as per the manufacturers service instructions during routine machine inspections.

Q: Where is this core cutting line ideally installed, and what are its site requirements?

A: Designed for industrial settings in India, such as transformer manufacturing workshops, it requires a 380V/415V, 3-phase, 50/60Hz power supply and space matching its dimensions (9500 mm x 3200 mm x 2300 mm). Proper ventilation and ambient operating temperature between 5C and 40C are recommended for optimal performance.

Q: What process does the cutting line follow from coil to finished core lamination?

A: Material is loaded onto the decoiler, straightened and fed precisely into punching units (rotary or fixed die), where shaping and notching occur. The lamination is then sheared to size and automatically stacked, using continuous or intermittent production modes for core assembly.

Q: How is safety ensured during operation?

A: Comprehensive safety provisions include emergency stop buttons, safety interlocks, overload protection, and industrial air cooling. The system complies with CE and ISO 9001:2015 standards, and operators receive on-site training for secure, informed machine handling.

Q: What are the benefits of using this transformer core cutting line for your production?

A: Users benefit from high throughput (6-8 tons/day), flexible production modes, reduced downtime via automatic lubrication and remote support, minimal operational noise (75 dB), and easy, reliable system control via the 7-inch touchscreen panel, making transformer core processing efficient and cost-effective.

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