About Transformer Vertical Coil Winding Machine
Transformer Vertical Coil Winding Machine
Transformer Vertical winding machine has 10t, 15t, 20t, 25t, 30t, 35t and other models, disk diameter and lift the trip can be designed according to user requirements, according to user requirements to provide the corresponding auxiliary.
Advanced Automation for Precision WindingThis machine incorporates a PLC-controlled automatic tension system and servo motor drive to deliver consistent, accurate coil winding every time. The adjustable speed and digital counter enhance operator control, while the touchscreen interface streamlines setup and monitoring. Its automated functions reduce manual intervention, improving efficiency and repeatability in transformer coil production.
Safety and Operator Comfort FocusedFeaturing overload protection and an emergency stop function, the machine prioritizes operator safety during high-speed operations. Its low operational noise (<70 dB) and ergonomic design make it suitable for extended use in busy manufacturing environments, while the clear HMI display facilitates convenient supervision and adjustment.
FAQs of Transformer Vertical Coil Winding Machine:
Q: How does the automatic tension system improve the winding process?
A: The automatic tension system ensures consistent wire tension throughout the winding process, which enhances coil precision and reduces the risk of wire breakage or irregular winding. This contributes to higher quality transformer coils and minimizes material waste.
Q: What types and sizes of transformer coils can be produced with this machine?
A: The machine is capable of manufacturing power and distribution transformer coils with coil diameters ranging from 300 mm to 1200 mm and widths up to 300 mm, accommodating winding wire diameters between 0.2 mm and 5 mm.
Q: When should the emergency stop function be used during operation?
A: The emergency stop function should be activated immediately if there is any perceived risk to operator safety, machine malfunction, or unexpected situations such as wire entanglement, to halt the machine safely and prevent damage.
Q: Where can this machine be installed and operated?
A: This winding machine is suitable for installation in industrial manufacturing settings, such as transformer production plants or electrical component factories, provided the environment meets its operating temperature (0C50C) and air pressure (0.60.8 MPa) requirements.
Q: What are the advantages of using a servo motor-driven vertical winding machine?
A: A servo motor-driven system offers precise and smooth control over winding speed and positioning, resulting in highly accurate coil geometry, increased productivity, and adaptability for various coil specifications.
Q: How can operators monitor and control machine settings?
A: Operators control and monitor machine settings through the touchscreen HMI, which provides real-time data, adjustable parameters, and error alerts, making operation intuitive and easy to manage.
Q: What are the main benefits of using this coil winding machine in transformer manufacturing?
A: The main benefits include high winding precision, automated tension control, easy operation, enhanced safety features, lower noise emissions, and versatile adaptability for different coil sizes, leading to improved product quality and production efficiency.