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Flat Copper Wire Extrusion Line

Name: Flat Copper Wire Extrusion Line
Brand: CANGZHOU KENUO INTERNATIONAL CO., LTD.
Price: 10000 USD
Availability: InStock

Price 10000 USD ($)/ Set

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MOQ : 1 , , Unit

Flat Copper Wire Extrusion Line Specification

Capacity
Customizable

Operating Temperature
Max 80C

Rated Voltage
380V/415V

Cooling Type
Water/forced air cooling

Coil Material
Electrolytic Grade Copper

Load Loss
Low

Dimension (L*W*H)
18000 mm x 2500 mm x 2400 mm

Standard
IEC, IS, CE certified

High Voltage
Up to 11 kV

Low Voltage
380V, 415V, 440V

Product Type
Extrusion Line

Material
Copper

Output
70 400 kg/hr

Frequency (MHz)
50/60

Efficiency
Up to 98%

Phase
Three Phase

Usage
Flat copper wire extrusion for electrical and industrial application

Coil Structure
Horizontal/Vertical

Coil Number
Single

Power Scope
Main Motor (75 KW 110 KW)

Weight
Approx. 8500 kg

Safety Features
Emergency stop, interlock guards

Drive System
Servo / AC drive

Heating Method
Ceramic band heaters

Extruder Screw Diameter
70 mm 120 mm

Line Speed
Up to 150 m/min

Insulation Material Capability
PVC, XLPE, PE, TPE

Pay-off Type
Bobbin or basket

Service Support
Onsite installation & training

Extrusion Control
PLC controlled with HMI

Take-up Type
Automatic or manual take-up unit

Wire Width Range
2 mm 20 mm

Wire Thickness Range
0.8 mm 8 mm

Die Material
High grade tool steel

Flat Copper Wire Extrusion Line Trade Information

Minimum Order Quantity
1 , , Unit

Supply Ability
10 Units Per Month

Delivery Time
60 Days

About Flat Copper Wire Extrusion Line

FLAT COPPER WIRE EXTRUSION LINE

Description
This flat copper wire extrusion line is specially designed for producing the flat copper wire from the copper rod by continuously extrusion. The line continuously feed rod material into a revolving squeezing wheel with groove, a sufficient temperature is generated by enormous force of friction and extrusion which make the material re-crystallized. And then material will be extruded and formed out of special dies. The wire surface is smooth and bright without burr.

Advanced Extrusion Control

The extrusion line integrates PLC and HMI systems to ensure precise control over wire dimensions, extrusion speed, and material consistency. Operators benefit from real-time monitoring, process adjustment, and secure operations, optimizing manufacturing efficiency while enhancing product quality.

High Efficiency and Customizable Output

This line offers production outputs from 70 to 400 kg/hr with efficiency levels up to 98%. Its main motor range (75 KW to 110 KW) and customizable coil structures cater to various voltage requirements, allowing tailored solutions for different customer needs, applications, and operating environments.

Safety, Service & Certifications

Built with safety prioritized through emergency stop functions and interlock guards, the system provides reliable operation. Comprehensive onsite installation, training, and after-sales support is available. With adherence to IEC, IS, and CE certifications, users are assured of international standard compliance.

FAQs of Flat Copper Wire Extrusion Line:

Q: How does the Flat Copper Wire Extrusion Line ensure precise wire dimensions during operation?

A: The extrusion line utilizes PLC control with HMI for real-time monitoring and adjustment of process parameters. This ensures consistency in wire width (2 mm 20 mm) and thickness (0.8 mm 8 mm), maintaining precise output throughout production.

Q: What types of insulation materials can be processed with this extrusion line?

A: This line is compatible with a wide range of insulation materials, including PVC, XLPE, PE, and TPE. The flexibility allows manufacturers to produce wires suitable for various electrical and industrial requirements.

Q: When is the Flat Copper Wire Extrusion Line typically used in manufacturing?

A: It is employed primarily for the extrusion of flat copper wire in industries that require reliable, high-efficiency output for electrical and industrial applications, such as cable manufacturing and component production.

Q: Where is this extrusion line manufactured and supported?

A: The line is manufactured, distributed, and supported in India by certified manufacturers, exporters, and suppliers. Onsite installation and training services are provided to ensure optimal performance and operator proficiency.

Q: What safety features are incorporated to protect operators and equipment?

A: Safety is ensured through integrated emergency stop controls and interlock guards, protecting personnel from accidental hazards and providing secure operation during routine and maintenance activities.

Q: How does the cooling system maintain optimal operating temperature?

A: The extrusion line uses water or forced air cooling methods to maintain a maximum operating temperature of 80C. This guarantees consistent wire quality and protects key machine components from overheating.

Q: What are the main benefits of using this flat copper wire extrusion line?

A: Users benefit from high production efficiency (up to 98%), customizable capacity, robust safety measures, versatile insulation capabilities, and compliance with IEC, IS, and CE standards, making it a reliable choice for demanding electrical and industrial wire applications.

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