About Amorphous Core Cutting Machine For AMDT
AMORPHOUS CORE CUTTING MACHINE
The amorphous core cutting machine is mainly used for the automatic cutting and stacking of the amorphous alloy transformer core. This line adopts PLC control, servo drive, touch screen operation with high precision mechanical forwarding mechanisms. It has high automation, high productivity and high reliability.
- The decoiler is compact in structure, mechanical driven independently, adopts frequency stepless speed regulation, and has the function of automatic tracking control. Three sets of decoilers can be operated separately, also can be used together with cutting and automatic stacking system.
- AC servo system is applied to preset length feeding with high accuracy.
- High-power servo motor is applied to the shears that completes the cutting through speed variation mechanism and crankshaft connecting rod mechanism. The carbide alloy cutter has long lifetime.
- Operation HMI of advanced touch screen, convenient for setting parameter, and choosing sheet shapes and saving size, and monitoring operation of the production line.
- The production line has simple and reasonable structure adoption of a great deal of standard parts makes it easy for maintain and upgrade.
Kenuo Technology is known as one of the leading China manufacturers and suppliers of amorphous core cutting machine. Equipped with a productive factory, we warmly welcome you to purchase amorphous core cutting machine with high precision and reliable performance with us. Expecting to be your long-term partner.
Precision Engineering for AMDT Core ProductionThis machine offers remarkable accuracy and consistency in cutting amorphous alloy ribbons, with feeding precision up to 0.05 mm and a minimum cutting length of 80 mm. Its computerized control system and servo motor ensure every cut meets the stringent requirements for transformer core manufacturing, reducing material loss and production errors.
Seamless Automation & Safety IntegrationEquipped with a PLC-based touch screen interface and compatible with Windows platforms, operation is simplified and efficient. Multiple safety features, including emergency stops, overload protection, and protective covers, guarantee operator wellbeing even during prolonged 24-hour cycles.
High Performance, Low Maintenance, Long Blade LifeThe automatic centralized lubrication system and robust forced air cooling extend component and blade longevity. With a blade life of approximately 80,000 meters per amorphous strip and capable of continuous operation, the machine minimizes downtime, boosting productivity in demanding industrial settings.
FAQs of Amorphous Core Cutting Machine For AMDT:
Q: How does the Amorphous Core Cutting Machine ensure precise cutting accuracy?
A: The machine utilizes a servo motor drive, PLC-based touch screen control, and a proprietary CNC interface to achieve remarkable feeding accuracy of 0.05 mm and mechanical precision of 0.02 mm. This system ensures every cut is controlled and consistent, ideal for transformer core manufacturing requirements.
Q: What safety features are integrated into the machine during operation?
A: Safety is ensured by multiple measures such as emergency stop buttons, robust protective covers, and overload protection systems. These are designed to provide a secure working environment and minimize operational risks for the operator.
Q: When is blade maintenance or replacement typically needed?
A: Under normal usage, the blade typically lasts for up to 80,000 meters of amorphous strip cutting. Blade maintenance or replacement should be considered when a decline in cutting efficiency or quality is observed, or after reaching this approximate length.
Q: Where can this machine be installed and operated?
A: The machine is suited for industrial environments such as transformer manufacturing plants, with an ambient temperature range of 5C to 40C. Its dimensions and robust construction fit standard factory floors and accommodate installations in India and worldwide.
Q: What is the process for cutting and what materials can it handle?
A: The machine uses cold shearing to cut amorphous alloy ribbons, supporting input widths from 20 mm to 250 mm and thicknesses from 0.18 to 0.23 mm. Automatic notching, hole punching, and V & Step-Lap cutting functions streamline the core fabrication process.
Q: How does automatic lubrication benefit machine usage?
A: The automatic centralized lubrication system reduces manual maintenance, ensures consistent lubrication of critical moving parts, and prolongs machine life by minimizing wear, leading to reduced downtime and increased productivity.
Q: What are the key benefits of using this cutting machine for AMDT core production?
A: Operators benefit from high production speed (up to 120 m/min), energy efficiency (3.5 kW consumption), precise and repeatable cuts, enhanced safety, and the capability for 24-hour continuous operation, making it a cost-effective solution for AMDT core manufacturing.