Electronic Transformer Toroidal Core Winding Machine

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Electronic Transformer Toroidal Core Winding Machine

Name: Electronic Transformer Toroidal Core Winding Machine
Brand: CANGZHOU KENUO INTERNATIONAL CO., LTD.
Price: 10000 USD
Availability: InStock

Price 10000 USD ($)/ Unit

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MOQ : 1 Unit

Electronic Transformer Toroidal Core Winding Machine Specification

Drive Motor
High Precision Servo Motor

Product Type
Electronic Transformer Winding Equipment

General Use
Toroidal Core Transformer Coil Winding

Material
Steel Body, Polymer Covers

Type
Toroidal Core Winding Machine

Capacity
Up to 300 pcs/hour

Weight (kg)
Approx 110 kg

Computerized
Yes

Automatic
Fully Automatic

Cutting Function
Not Applicable (Winding Machine)

Cooling System
Natural Air Cooled

Drive Type
Servo Motor Driven

Voltage
220V AC, Single Phase

Dimension (L*W*H)
950 mm x 630 mm x 1250 mm

Feature
High Precision Winding, Low Noise Operation, User-Friendly Interface

Color
Blue & Silver

Motor
Stepper/Servo Motor

Mechanical Precision
0.05 mm

Software Detail
Microprocessor Controlled

Control System
Electronic Microcontroller

Cutting Area
Not Applicable (Winding Machine)

Included Accessories
Wire Guide, Foot Pedal, Tool Kit

Power Consumption
800W

Bobbin Diameter Range
20 mm - 180 mm

Safety Features
Overload Protection, Emergency Stop Button

Noise Level
Less than 70 dB

Functionality
Forward/Reverse Winding, Emergency Stop, Programmable Parameters

Ambient Temperature Range
5C to 40C

Display
LCD Touch Screen

Wire Diameter Range
0.1 mm - 2.5 mm

Turns Counter
Digital Counter with Reset Option

Humidity Tolerance
80% RH Non-Condensing

Winding Speed
400-1800 RPM (Adjustable)

Electronic Transformer Toroidal Core Winding Machine Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
10 Units Per Month

Delivery Time
60 Days

About Electronic Transformer Toroidal Core Winding Machine

Electronic Transformer Toroidal Core Winding Machine

Uses: This equipment is suitable for 30KVA-2500KVA about three-dimensional three-dimensional volume iron core transformer core material use, the control part of the use of PLC and servo motor system, has a high level of automation, especially with open film midway correction function, the overall performance In the industry-leading.

Second, the main components of equipment:

a set of discharge machine
open the host a set of materials
a winding machine
PLC control system (man-machine interface) 1 set
1 set of servo motor system
one-piece electrical cabinet

Third, the main technical parameters and performance:

slitting belt type:
ladder type, straight;
opening film processing range:
the maximum feed width: 450mm
cutting the minimum width: 8mm
open material size accuracy: 0.01mm
cutting burr 0.03mm
open the material speed: 0 ~ 50m / min
frequency control
discharge machine
carrying weight: 2000Kg
inner diameter: 450-530 mm
the electronic control system
PLC and servo motor control
the device color:
the total power: 8KW three - phase five - wire AC380V 50HZ
the whole weight of about: 2100Kg
Dimensions: Length: 7500mm width 1450mm high 1350mm

Fourth, the device features:

the control system using PLC, the operation using touch screen, a high degree of automation.
opening the work carried out by the servo motor, encoder data collection, high precision, good reliability.
the host uses worm gear motor, together with the drive speed, stepless adjustable.
PLC programmer can save not less than 40 drawings parameters, easy to use.
with open-chip midway correction function, improve the accuracy of opening film to ensure that the film is definitely pass rate.

Fifth, the main component source:

Linear guide: silver on Taiwan
Ball screw: Taiwan TBI
PLC: Mitsubishi
Touch screen: step Branch
Electrical components: Schneider
Inverter: British Witten

High Precision Winding Performance

Utilizing advanced servo motors and electronic microcontrollers, this toroidal core winding machine delivers exceptional mechanical precision of 0.05 mm. Its adaptable settings for winding speed and wire diameter allow users to achieve precise coil formations, essential in transformer production. The fully automatic system, coupled with a computerized interface, ensures repeatable and consistent winding quality. Designed for professional settings, the machine enhances productivity while minimizing error rates.

User-Friendly Operation and Safety Features

Operating the machine is streamlined by an intuitive LCD touch screen and a digital turns counter with a reset option. Built-in overload protection and an emergency stop button provide added safety during use. The interface allows users to easily program parameters and select forward or reverse winding direction. Accessories such as a wire guide, foot pedal, and tool kit enable convenient and reliable operation. Low noise and natural air cooling create a comfortable work environment for operators.

FAQs of Electronic Transformer Toroidal Core Winding Machine:

Q: How do I adjust the winding speed on the toroidal core winding machine?

A: The winding speed can be easily adjusted between 400 and 1800 RPM using the LCD touch screen interface. Programmable settings allow you to select the optimal speed for your specific wire and core diameter requirements, improving winding quality and consistency.

Q: What types of wires and bobbins are compatible with this machine?

A: The machine accommodates wire diameters from 0.1 mm to 2.5 mm and bobbin diameters ranging from 20 mm to 180 mm, making it suitable for a wide range of toroidal core transformer coil winding applications in manufacturing, distribution, or supply settings.

Q: When should I use the emergency stop feature?

A: The emergency stop button should be engaged immediately if you notice any irregular movement, overload situation, or mechanical malfunction during operation. This feature instantly halts the winding process, ensuring safety for both the user and the equipment.

Q: Where can this winding machine be installed?

A: This machine is intended for indoor use in environments with ambient temperatures between 5C and 40C and humidity levels up to 80% RH non-condensing. Its dimensions (950 mm x 630 mm x 1250 mm) suit manufacturing floors, workshops, or transformer production facilities.

Q: What is the process for winding transformer coils with this machine?

A: To wind a transformer coil, select your parameters via the LCD touch screen, secure the toroidal core on the bobbin, feed the wire through the provided guide, and initiate the automatic winding process. The digital counter tracks turns, and the programmable control ensures precision and repeatability.

Q: How does the machine benefit transformer manufacturers and suppliers?

A: Manufacturers and suppliers benefit from high precision winding, increased productivity (up to 300 pieces per hour), low noise operation, and user-friendly controls. The fully automatic, microprocessor-controlled system reduces manual intervention and enhances overall operational consistency.

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