About Transformer amorphous cutting machine
Buildup of CNC amorphous core cutting machine:
- Servo feeding devie
- Automatic cutting head
- Automatic step-lap stacking device
- PLC control system with special software
- Pneumatic system
Main configuration of CNC amorhous core cutting machine:
- PLC: Xinjie brand, Canada (Touchwin) joint venture in China
- Touch screen: Xinjie brand
- Inverter: ENC from Japan -- Servo system: Xinjie brand
- Pneumatic components: Airtec from Taiwan
- Linear guide: SBC from Korea and Switzerland
- Main electric components: Schneider from joint venture in China
Superior Automation and ControlEquipped with a PLC-based control system and color HMI touch screen, the machine enables operators to manage processes seamlessly. Its automatic servo feeding and centralized lubrication guarantee smooth operations while ensuring minimal downtime and easy adjustments for different production requirements.
Precision and Consistency for High-Volume OperationsOffering a cutting precision of 0.05 mm and a speed up to 120 m/min, this machine is designed for high-capacity environments. The integrated quality inspection system ensures that each lamination meets exacting standards, reducing rework and waste while supporting efficient, multi-shift production.
Operator Safety and Ease of UseTo ensure operator safety, the machine features emergency stop mechanisms, protective covers, and overload protection. The plug-and-play, skid-mounted design allows for quick installation and relocation, making it a practical choice for dynamic manufacturing settings.
FAQs of Transformer amorphous cutting machine:
Q: How does the automatic servo feeding system work in this cutting machine?
A: The automatic servo feeding system uses a precision servo motor to control the movement and positioning of the material strips, ensuring consistent and accurate feeding for each cutting cycle. This automation minimizes manual intervention and enhances throughput and cutting accuracy.
Q: What types of materials can this machine cut, and what are the thickness specifications?
A: This machine is designed for cutting amorphous strips and thin silicon steel, with thickness ranging from 0.18 mm to 0.35 mm. Its suitable for producing transformer core laminations with high precision.
Q: When is this cutting machine most beneficial to use in production environments?
A: The machine is especially advantageous for facilities requiring high-volume, multi-shift transformer lamination production. Its robust build, high efficiency, and automated features support continuous operations with minimal downtime.
Q: Where can this transformer amorphous cutting machine be installed and used?
A: Thanks to its skid-mounted, plug-and-play design, it can be installed in a wide range of industrial settings, requiring only a 380V, 50Hz power source and appropriate space (4500 mm x 2300 mm x 2100 mm). The machine is engineered for manufacturers, exporters, and suppliers in transformer production sectors across India and abroad.
Q: What is the process of cutting laminations with this machine?
A: The process involves automatic feeding of amorphous or silicon steel strips, precise placement by servo motors, and cutting through both shear and notch methods. The hydraulic punching mechanism supports straight, V-notch, hole punching, and step lap cutting, all monitored by an integrated quality inspection system.
Q: How does the integrated quality inspection system benefit users?
A: The built-in inspection system continuously checks each cut lamination for quality standards, enabling early detection of defects. This reduces the risk of defective products reaching assembly, saving time and resources while ensuring consistent quality.
Q: What safety mechanisms are included for the operators protection?
A: Safety is ensured through emergency stop buttons, protective covers around moving parts, and overload protection systems. These features are designed to reduce the risk of injury and equipment damage during operation.