Foil Winding Machine Professional In Transformer

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Foil Winding Machine Professional In Transformer

Name: Foil Winding Machine Professional In Transformer
Brand: CANGZHOU KENUO INTERNATIONAL CO., LTD.
Price: 10000 USD
Availability: InStock

Price 10000 USD ($)/ Unit

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MOQ : 1 Unit

Foil Winding Machine Professional In Transformer Specification

Product Type
Foil Winding Machine

General Use
Transformer Foil Coil Winding

Material
Stainless Steel, Aluminum, Copper Compatible

Type
Automatic Foil Winding

Weight (kg)
1200-2000 kg

Computerized
Yes

Automatic
Fully Automatic

Control System
PLC/Touch Screen

Power Source
Electric

Power Consumption
5-10 kW

Coil Diameter
up to 1200 mm

Winding Head
Single/Double Head

Winding Speed
up to 12 m/min

Winding Spindle
Precision Hardened Steel

Air Pressure
0.5-0.7 MPa

Drive Type
Electric

Voltage
380V/415V, 3 Phase

Dimension (L*W*H)
3200 x 1650 x 1700 mm

Feature
Precision Control, High Efficiency, Safety Interlocks

Color
Industrial Blue/Grey

Welding Method
TIG/MIG Foil-End Welding Integrable

Application
Power Transformer, Distribution Transformer Manufacturing

Maintenance
Low Maintenance Design

Insulation Material Compatibility
Kraft Paper, Polyester Film

Decoiler Type
Hydraulic/Motorized

Foil Width Range
20 mm to 800 mm

Tension Controller
Closed Loop Digital Tension Control

Operator Interface
HMI Color Screen

Traverse Mechanism
Precision Ball Screw Movement

Safety Features
Emergency Stop, Overload Protection

Foil Thickness Range
0.20 mm to 3.0 mm

Foil Winding Machine Professional In Transformer Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
10 Units Per Month

Delivery Time
60 Days

About Foil Winding Machine Professional In Transformer

Foil Winding Machine Professional In Transformer

Foil winding machine is suitable for foil winding of all types of small and medium sized distribution transformer, instrument transformer, reactor coils and similar process foil winding. Especially suitable for the amorphous alloy transformer and wound core transformer rectangular foil winding.

Foil coil conductor is based on different thickness of copper or aluminum foil tape, with wide strip of insulating material for layer insulation, with narrow strip of insulating material for end insulation, winding the completion of the winding machine and roll into coil. At the same time, complete the coil of the lateral surface dressing. All kinds of functions of the equipment provides sufficient support for the production of foil coils that meet regulatory requirements.

The foil winding machine mainly consists of decoiling, deburring, cleaning, correction centering, foil strip cutting, interlamination insulationg filling, welding, recoiling and control system. The shape of the coil can be round, oval, rectangular, and square.

Superior Precision and Control

With an advanced PLC system, closed-loop digital tension controller, and precision ball screw traverse mechanism, the Foil Winding Machine Professional guarantees highly accurate winding performance. The touch-screen HMI and safety interlocks provide effortless machine operation and effective error prevention.

Wide Application and Material Compatibility

Engineered for use in both power and distribution transformer manufacturing, this machine supports a broad range of foil and insulation materials, including stainless steel, aluminum, copper, Kraft paper, and polyester film. Its flexibility makes it the ideal choice for various transformer winding tasks.

Enhanced Efficiency and User Safety

Featuring automatic operation, low-maintenance design, and energy-efficient consumption, the machine offers winding speeds of up to 12 meters per minute. Integrated safety features like an emergency stop and overload protection prioritize the operators safety throughout the production process.

FAQs of Foil Winding Machine Professional In Transformer:

Q: How does the Foil Winding Machine Professional ensure precise foil coil winding?

A: This machine is equipped with a closed-loop digital tension control system, PLC/touch screen controls, and a precision ball screw movement for the traverse mechanism. These components work together to maintain consistent tension and accurate alignment during the entire winding process.

Q: What types of materials and insulation can this machine handle?

A: It can process foils made from stainless steel, aluminum, and copper with widths from 20 mm to 800 mm and thicknesses between 0.20 mm and 3.0 mm. For insulation, it is compatible with Kraft paper and polyester film, accommodating diverse transformer manufacturing requirements.

Q: When is TIG/MIG welding used during the winding process?

A: TIG or MIG welding is typically used to join foil ends, either when starting a new roll or at the end of winding. The machine allows integration of foil-end welding, ensuring strong, reliable connections for coils in transformer production.

Q: Where is this foil winding machine ideally used?

A: This equipment is primarily designed for transformer manufacturing units, including power transformer and distribution transformer production. It is suitable for use by manufacturers, exporters, suppliers, and traders in India dealing with large-scale transformer coil fabrication.

Q: What maintenance requirements does this machine have?

A: The Foil Winding Machine Professional features a low-maintenance design. Regular checks for system calibration, cleaning of moving parts, and inspection of safety mechanisms help ensure continuous, trouble-free operation.

Q: How does the operator interface work on this machine?

A: Operators use an intuitive color HMI touch screen that provides real-time control over winding parameters. The system enables easy monitoring and adjustment of settings, as well as instant response to safety interlocks and emergency stop functions.

Q: What are the main benefits of using this automatic foil winding machine?

A: Key benefits include high winding accuracy, efficient production speeds up to 12 m/min, full automation, low maintenance, and enhanced safety features. All these attributes contribute to improved productivity and product quality for transformer manufacturers.

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