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25T Vertical Coil Winding Machine

Name: 25T Vertical Coil Winding Machine
Brand: CANGZHOU KENUO INTERNATIONAL CO., LTD.
Price: 10000 USD
Availability: InStock

Price 10000 USD ($)/ Unit

Get a Price/Quote

MOQ : 1 Unit

25T Vertical Coil Winding Machine Specification

Product Type
Vertical Coil Winding Machine

General Use
Winding Heavy-Duty Transformer Coils

Material
Mild Steel, Precision Machined Components

Type
Automatic Type

Weight (kg)
Approx. 4200 kg

Computerized
Yes

Automatic
Fully Automatic

Control System
PLC Based

Power Source
Electric

Power Consumption
12 kW

Coil Diameter
Max 2200 mm

Winding Head
Single Head

Winding Speed
Max 5-35 RPM (Adjustable)

Winding Spindle
Vertical Spindle, Heavy Duty

Air Pressure
6-8 kg/cm

Drive Type
Electric & Servo Motor Driven

Voltage
380V/415V, 3 Phase

Dimension (L*W*H)
2500 mm x 1900 mm x 2800 mm

Feature
Heavy Load Capacity, High Precision Winding, Digital Controls

Color
Industrial Blue/Grey

Braking System
Electromagnetic/Automatic

Application
Distribution and Power Transformer Coil Winding

Max Weight Capacity
25 Tons

Operating Temperature Range
0°C to 45°C

Min/Max Conductor Width
0.5 mm - 10 mm

Operator Interface
Touch Screen HMI

Wire Size Range
0.1 mm to 10 mm

Noise Level
<70 dB

Memory Function
Programmable Job Storage

Safety Features
Emergency Stop, Overload Protection, Safety Guarding

Winding Precision
±0.05 mm

25T Vertical Coil Winding Machine Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
10 Units Per Month

Delivery Time
60 Days

About 25T Vertical Coil Winding Machine

Description

Vertical coil winding machine is winding coils for high voltage and super high voltage transformers. The machine has pit type and ground type, which is chosen based on workshop height.

The chuck can lift according to the height of coil and keep the working height. The machine adopts inverter control, it has stable start-up, low noise and easy operate etc advantages. The machine is equipped with electronic counter which can reduce turns when reversing. The machine is able to stop at pre-set turns automatically.

Main Technical Data

Faceplate diameter: 2500mm
Maximum return diameter: 2500mm
Maximum capacity: 25T
Faceplate speed: 0-10r/min (frequency conversion stepless speed)
Peak torque: 20000N ·m
Main power: 18.5KW, reducer speed ratio 52.87, output rotation speed 28rpm
Gradient of faceplate after installation: <=0.2mm/m
Faceplate lifting limit: 3000mm
When the faceplate reach the top, the faceplate is above ground 500mm
Lift reducer: speed ratio 7.21, output rotation speed 203rpm
Faceplate lifting speed: 0.5m /min
Pit covering plate moving speed: 1±0.5m/min
Pit covering plate range: 1000-3000mm

Exceptional Heavy-Duty Performance

Designed to tackle heavy transformer coil projects, this vertical winding machine excels in both distribution and power applications. Its sturdy mild steel frame and precision machined components assure longevity, while a maximum coil diameter of 2200 mm and a load capacity of 25 tons accommodate a wide range of coil specifications.

Advanced Digital Controls and Safety

Equipped with a touch screen HMI and PLC-based control system, the operator can seamlessly set up and monitor processes. Safety is enhanced through features such as emergency stop buttons, overload protection, and comprehensive safety guarding, ensuring user confidence and compliance with industry standards.

Unmatched Accuracy and Flexibility

Winding precision is ensured within 0.05 mm, making it ideal for applications requiring tight tolerances. The adjustable winding speed (535 RPM) and programmable memory for job storage further enhance operational flexibility, supporting diverse production requirements and repeat orders efficiently.

FAQs of 25T Vertical Coil Winding Machine:

Q: How does the 25T Vertical Coil Winding Machine ensure precise winding for transformer coils?

A: The machine incorporates a high-precision spindle and servo motor drive, ensuring coil placement accuracy within 0.05 mm. Advanced PLC controls and the touch screen HMI allow operators to program and monitor detailed winding parameters, delivering consistently high-quality transformer coils.

Q: What are the safety measures integrated into this coil winding machine?

A: Safety is a priority, with features including an emergency stop button, overload protection, and protective safety guarding. These measures collectively minimize the risk of machine-related injuries and safeguard both operator and equipment during operation.

Q: When should this machine be used for transformer coil production?

A: This machine is ideal for manufacturing large, heavy-duty transformer coils used in distribution and power transformers, especially when high precision, programmable automation, and high load capacity are required.

Q: Where can the 25T Vertical Coil Winding Machine be installed and operated?

A: It is suitable for transformer manufacturing facilities, coil production plants, and heavy machinery workshops across India and similar industrial environments, provided the site can support its dimensions, weight, and three-phase power requirements.

Q: What is the typical process of using this coil winding machine?

A: Operators begin by programming coil specifications via the touch screen HMI. After loading the conductor material, the PLC system manages winding patterns, speed (535 RPM), and wire tension. Safety systems remain active throughout the process, and job details can be stored for repeat production.

Q: How does programmable job storage benefit production?

A: The programmable memory function allows users to store and retrieve multiple winding setups or jobs, streamlining operations for recurring orders, reducing setup time, and maintaining consistency across batches.

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