Send InquiryStatic Mixer Vacuum Resin Casting Machine
Price 10000 USD ($)/ Set
MOQ : 1 Unit
Static Mixer Vacuum Resin Casting Machine Specification
- Voltage Booster Type
- Integrated Booster Pump
- Rated Voltage
- 380 V / 415 V AC
- Capacity
- up to 1000 Liters per day
- Operating Temperature
- -10C to 45C
- Dimension (L*W*H)
- 3500 x 2200 x 2400 mm
- Standard
- IEC, IS, or as required
- Coil Material
- Copper / Aluminum
- Load Loss
- 1.5%
- High Voltage
- Up to 33 kV
- Low Voltage
- 400 V / as per request
- Cooling Type
- Oil Cooled or Air Cooled
- Product Type
- Static Mixer Vacuum Resin Casting Machine
- Material
- Stainless Steel and High-Grade Alloys
- Output
- 300 L/Batch
- Frequency (MHz)
- 50 Hz
- Efficiency
- Up to 98%
- Phase
- Three Phase
- Usage
- Vacuum Resin Casting for transformers and electrical components
- Coil Structure
- Multi-layer coil configuration
- Coil Number
- Custom as per design
- Power Scope
- 50 kW 300 kW
- Weight
- 1500 kg
- Degassing System
- Integrated, Auto-Controlled
- Resin Handling
- Epoxy, Polyurethane, and Customized Resin Types
- Mixing Accuracy
- 1%
- Noise Level
- <75 dB
- Safety Features
- Overload protection, Emergency Stop, Interlock Systems
- Service Required
- Three-phase electric supply, Compressed air
- Discharge System
- Pneumatic Controlled Discharge Valve
- Resin Temperature Control
- Digital Precision Controller
- Automation Grade
- Automatic / PLC Controlled
- Control Panel
- Touch Screen HMI
- Resin Mixing Ratio
- Adjustable 1:10 to 10:1
- Vacuum Level
- 0.5 mbar
- Machine Surface Finish
- Anti-corrosive coating
Static Mixer Vacuum Resin Casting Machine Trade Information
- Minimum Order Quantity
- 1 Unit
- Supply Ability
- 10 Units Per Month
- Delivery Time
- 60 Days
About Static Mixer Vacuum Resin Casting Machine
I Description of static mixer vacuum resin casting machine
- This static mixer vacuum resin casting machine is special for epoxy resin casting dry type transformers, reactors, bushings, current transformers, potential transformers, HV switch insulators, arc-distinguish coils and other electric apparatus.
- This machine adopts STATIC-MIXING technology, developed by ourselves with Patent technologies, similar to HEYDRICH Germany and HUEBERS Germany, suitable for viscosity less than 4000mPa.s mixing. Because of its high intelligent degree, strong continuity and mixing-for-immediate-casting features, casted coil invasion is super high!
- |static mixer vacuum resin casting chamber static mixer vacuum resin casting chamber|static mixer vacuum resin casting chamber
II Full sketch of static-mixer vacuum resin casting machine plant:
III Technology plan achievement
- This plan is a FULL-AUTOMATIC STATIC-MIXING vacuum epoxy resin casting machine, compact structure, high reliability, strong continuity.
- Full automatic means auto drying, degassing, mixing, feeding, counting, vacuuming, heating and casting, controlled by computer.
- This plan can satisfy all requirements of prevailing dry-type transformer casting, both resin with stuffing or pure resin.
- This plan is suitable for stuffing feeding from separate warehouse 30m away, very clean casting environment. (Suitable vertical transmitting height 5m; Pre-condition is that hourly transmitting weight is not less than 1000kg)
- This plan can satisfy requirements by continuous production: Two material storing & degassing tanks feed qualified materials to two counting tanks; Counting tanks feed materials to static mixer; Storing & degassing tanks absorb materials again and degas materials.
- Storing & degassing tanks adopt umbrella-film-degassing method, perfect degassing result; Because of special design, there will be no sedimentation even material stored for long time.
- All the related parts & components such as counting pumps, filters, valves and static mixers have been anti-wear treated, avoiding external & internal leakage because of long-time wearing by material.
- There are cleanable filters between counting pumps and static mixers, avoiding jam inside mixers and casting valves. If filters are jammed, the control system will alarm and prompt settlement way.
IV Main technical data of one typical static mixer vacuum resin casting machine:
No. | Item | Data |
1 | Casting tank size | 2400 x 3000mm |
2 | Mixing & degassing tank volume | 300L |
3 | Counting tank volume | 300L |
4 | Stuffing tank volume | 600L |
5 | Counting pump piston cylinder diameter | 100mm |
6 | Counting pump max. feeding amount | 1L/R |
7 | Static-mixer cross-mixing stages | 15 |
8 | Static-mixer temperature exchange | 15-90C |
9 | Vacuum system pumping speed | 300L/S |
10 | Casting tank working temperature | 70-85C |
11 | Mixing tank degassing vacuity | 1mbar |
12 | Mixing tank vacuum leakage rate | 0.05mbar.L/s |
13 | Casting tank working vacuity | 0.5-1.5mbar |
14 | Casting tank vacuum leakage rate | 0.05mbar.L/s |
15 | Casting tank casting nozzles | 12 |
16 | Compressed air pressure | 0.5-0.8MPa |
17 | One batch duration (300L full consumed) | 60~90min |
static mixer vacuum resin casting machine static mixer vacuum resin casting machine static mixer vacuum resin casting machine
Advanced Automation and Control
This machine features full automation via PLC and an intuitive touch screen HMI panel. Operators can easily monitor and adjust process parameters, resin ratios, and discharge controls, ensuring precise and repeatable resin casting cycles. Its integrated digital controls reduce human error and streamline workflow, enhancing overall production efficiency.
Superior Mixing and Casting Performance
Engineered for accuracy, the system maintains 1% mixing precision and an adjustable mixing ratio from 1:10 to 10:1. The integrated degassing system and digital temperature control guarantee optimal resin quality and consistency, making it suitable for epoxy, polyurethane, and specialized resin formulations in electrical applications.
Premium Safety and Reliability
With essential safety features like overload protection, emergency stop, and interlock systems, the resin casting process remains secure and operator-friendly. The anti-corrosive coating and robust construction using stainless steel and high-grade alloys ensure longevity even in demanding industrial environments.
FAQs of Static Mixer Vacuum Resin Casting Machine:
Q: How does the Static Mixer Vacuum Resin Casting Machine ensure mixing accuracy?
A: The machine utilizes advanced static mixing technology and a PLC-controlled process to maintain a mixing accuracy of 1%. Operators can adjust the resin mixing ratio from 1:10 to 10:1, ensuring the precise formulation needed for specialized electrical components.Q: What types of resin can the machine handle?
A: This casting machine is compatible with a variety of resin types including epoxy, polyurethane, and custom resin formulations. Its adjustable mixing system and integrated degassing process allow for optimal handling of different resin viscosities and compositions.Q: When should the degassing system be used during operation?
A: The integrated, auto-controlled degassing system is activated during each batch to remove air bubbles and moisture from the resin mix, ensuring high-quality castings with enhanced electrical insulation and mechanical strength.Q: Where is this machine typically installed and used?
A: The Static Mixer Vacuum Resin Casting Machine is commonly deployed in manufacturing facilities producing transformers, electrical components, and specialized industrial equipment. It requires a three-phase electrical supply and compressed air for optimal operation.Q: What is involved in the casting process using this machine?
A: The process starts with precise resin and hardener dosing, followed by automated mixing, vacuum degassing, and temperature-controlled casting. The pneumatic discharge valve then releases the processed resin into molds, ensuring minimal contamination and high efficiency.Q: What are the main benefits of using this machine for resin casting?
A: Users benefit from automated operation, high mixing accuracy, customizable batch sizes, integrated safety systems, digital temperature controls, and compatibility with multiple resin types. The design also ensures high efficiency (up to 98%) and consistent output up to 1000 liters per day.
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Mr Owen Ge
(Director)
Mobile : +8618632727083
Cangzhou Industrial Zone, Cangzhou - 061000, Hebei, China
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