S11, S13 Triangular solid core power transformer core Diagonal Slitting Machine

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S11, S13 Triangular solid core power transformer core Diagonal Slitting Machine

Name: S11, S13 Triangular solid core power transformer core Diagonal Slitting Machine
Brand: CANGZHOU KENUO INTERNATIONAL CO., LTD.
Price: 10000 USD
Availability: InStock

Price 10000 USD ($)/ Unit

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MOQ : 1 Unit

S11, S13 Triangular solid core power transformer core Diagonal Slitting Machine Specification

Drive Motor
Servo Motor 5.5 kW

Product Type
S11, S13 Triangular Solid Core Power Transformer Core Diagonal Slitting Machine

General Use
Power transformer core manufacturing

Material
Cold-rolled grain-oriented silicon steel (CRGO), mild steel body

Type
Diagonal Slitting Machine for Transformer Core

Capacity
6 - 8 tons/day

Weight (kg)
Approx. 6000 Kg

Computerized
Yes

Automatic
Automatic operation

Cutting Speed
0-120 m/min (adjustable)

Cutting Thickness
0.18 mm 0.35 mm

Cutting Function
Triangular solid core diagonal slitting and trimming

Cooling System
Industrial air-cooled system

Drive Type
Servo Motor Driven

Voltage
380 V/415 V, 3 Phase, 50/60 Hz

Dimension (L*W*H)
Approx. 8200 mm x 2400 mm x 2100 mm

Feature
High-precision; automatic stacking; low wastage

Color
Standard Industrial Grey/Blue

Motor
High precision AC Servo Motor

Mechanical Precision
0.05 mm

Software Detail
PLC & HMI based control system

Cutting Method
Cold shearing; diagonal and longitudinal slitting

Control System
Integrated PLC-based

Cutting Area
Customized as per transformer core size

Cutting Material
CRGO steel strips

Feeding Method
Automatic coil feeder

Noise Level
<70 dB(A)

Lubrication System
Automatic lubrication for moving parts

Operating Temperature
5C 40C

Operator Interface Language
Multi-language support

Edge Deburring
Optional automatic edge deburring system

Applicable Transformer Type
S11, S13 series solid core transformers

Main Transmission Mode
Gear and chain transmission

Installation Required Power
17 kW

Production Line Compatibility
Compatible with automatic stacking and core assembly lines

Minimum Cutting Width
20 mm

Hydraulic System Supply
Included, 2.2 kW pump

Uncoiling System
Automatic hydraulic decoiler

Compressed Air Required
0.6 MPa, 500 L/min

Blade Material
High-speed tool steel (HSS)

Safety Feature
Multi-point emergency stop; safety light curtains

S11, S13 Triangular solid core power transformer core Diagonal Slitting Machine Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
10 Units Per Month

Delivery Time
60 Days

About S11, S13 Triangular solid core power transformer core Diagonal Slitting Machine

S11, S13 Triangular solid core power transformer core Diagonal Slitting Machine

Description:
For wound core, there are different sections, such as round, trapezoidal, rectangular, combined and some special sections (such as tridimensional wound core), etc. And this machine is special designed for diagonal (curve) slitting silicon steel strips for those cores.

Main features:
- Special software (installed in computer, Windows based): helping design the cores, calculating the core dimension and slitting parameters (different width and length).
- High automation: automatic positioning blades, automatic stopping; displaying processing dimension.
- High performance and long life by using high precision ball screw and roll guide, step motor, inverter, etc.
- Servo driven decoiling device, automatically following the slitting speed.
- Dual-direction positioning blades to avoided adjusting blade clearance, convenient installing blades
- Recoiling device has functions for strip positioning and tension adjusting.

Specifications:
1) Suitable for producing transformers with various kind of winding cores:
-- Max. diameter of core column: plane 230mm; stereoscopic 300mm
-- Max. transformer capacity: 1600kVA
2) Material utilization rate:
-- R ound section: about 90% by nesting
-- Round + trapezoidal combined section: more than 95%
-- Trapezoidal section: 100%
3) Slitting strips: two pieces one time
4) Max. raw silicon strip width: 450mm
5) Thickness range of silicon steel: 0.2-0.35mm
6) Slitting speed: max. 40m/min, continuous adjusting
7) Slitting width precision: +/-0.2mm
8) Burr height: less than 0.03mm
9) Rated power: 5kW
10) Life of slitting blade: more than 50,000m before grinding
11) Dimension: about 8000 x 1500 x 1300mm
12) Weight: about 2000kg

High-Precision Cutting

Delivering a mechanical precision of 0.05 mm, the machine achieves accurate diagonal and longitudinal slitting required for solid transformer cores. Customizable cutting areas accommodate various transformer dimensions, ensuring optimal core performance.

Automated Production Features

Equipped with an automatic coil feeder, hydraulic decoiler, and optional deburring, this machine streamlines production. The integrated stacking and assembly compatibility accelerates manufacturing, reducing manual labor and minimizing material wastage.

Advanced Safety and Interface

Multi-point emergency stops and safety light curtains provide robust operator protection throughout the process. With a multi-language operator interface and PLC/HMI-based control, the machine is user-friendly for global manufacturing environments.

Efficient and Reliable Operation

Operating at noise levels below 70 dB(A), the machine uses industrial cooling and automatic lubrication to prolong its life and ensure consistent performance. Designed for intensive use, it delivers a production capacity of up to 8 tons per day.

FAQs of S11, S13 Triangular solid core power transformer core Diagonal Slitting Machine:

Q: How does the S11/S13 Triangular Solid Core Transformer Core Diagonal Slitting Machine achieve high-precision cutting?

A: The machine utilizes a servo motor-driven system and gear-chain transmission, delivering mechanical precision of 0.05 mm. Its PLC-based control, automatic coil feeding, and high-speed tool steel blades ensure consistent, accurate diagonal and longitudinal slitting for each CRGO steel strip.

Q: What transformer core types is this machine compatible with?

A: This diagonal slitting machine is expressly designed for S11 and S13 series solid core transformer manufacturing, accommodating a wide range of core dimensions according to specific production requirements.

Q: When is the automatic edge deburring system used in the process?

A: The optional automatic edge deburring system is activated post-slitting and trimming to remove rough edges from cut steel strips. This improves insulation performance and final core quality, particularly important for transformer manufacturing standards.

Q: Where can the machine be integrated within a production line?

A: The slitting machine can be seamlessly integrated into automatic stacking and core assembly lines, allowing uninterrupted and automated transformer core production suitable for distributor, manufacturer, exporter, or supplier operations.

Q: What safety features are included for operator protection?

A: Safety is assured with multi-point emergency stop buttons and safety light curtains strategically placed around the machine. These features immediately halt operation in hazardous situations, protecting operators during the production cycle.

Q: How is automatic operation facilitated on this cutting machine?

A: Automatic operation is supported by a PLC & HMI-based control system, auto coil feeder, hydraulic decoiler, automatic lubrication, and optional edge deburring, enabling efficient hands-free performance for transformer core production.

Q: What are the benefits of using this machine for power transformer manufacturing?

A: Key benefits include high cutting accuracy, reduced material wastage, swift production speeds up to 120 m/min, day-to-day capacity of 68 tons, and easy integration into automated production lines, all contributing to reduced labor and improved transformer core quality.

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