About Transformer Core Stacking Table
Description:
- Core stacking table is for huge transformer cores assembling & mounting.
- It is equipped with adjustable profile modeling. Operator can position cores according to the profile modeling, thus increase laminating precision and speed.
- Longitudinal movement is via linear guide; Rotation is driven by hydraulic.
- For bigger capacity, the structure will be different,
Specifications
| Item Model | TXD-2 | TXD-3 | TXD-5 | TXD-10 |
| Max. core weight T | 2 | 3 | 5 | 10 |
| Max. core height mm | 1000 | 1600 | 1800 | 3000 |
| Max. core width mm | 1200 | 1800 | 2000 | 3200 |
| Laminating precision mm | 0.1-0.2 |
| Working height mm | 1000 |
| Overturning degree ° | 0~90 |
| Overturning duration seconds | 80 |
| Hydraulic system pressure MPa | 30 |
| Hydraulic working pressure MPa | 15 |
| Pump motor power kW | 2.2 | 2.2 | 3 | 4 |
Note: We can provide core stacking table for max. 250T.
Superior Precision and StabilityDesigned to deliver mechanical precision up to 0.1 mm, this table ensures the highest accuracy for stacking and alignment of CRGO and EI lamination sheets. The robust frame paired with advanced clamps minimizes movement and maximizes repeatability, crucial for maintaining transformer performance standards.
Efficient and User-Friendly OperationOperators benefit from an intuitive digital display for positioning, easy manual adjustment for height, and quick setup under five minutes. The PLC control system simplifies workflow while magnetic and mechanical clamping ensure lamination sheets remain stable throughout the process.
Reliable Safety and DurabilityEquipped with emergency stop and overload protection, this stacking table prioritizes user safety. The powder-coated surface resists wear, and the machinery is designed for dry operation, eliminating the need for regular lubrication. Its natural air cooling system supports long, uninterrupted runs in ambient temperatures from 5C to 40C.
FAQs of Transformer Core Stacking Table:
Q: How does the Transformer Core Stacking Table ensure precision during assembly?
A: The table utilizes a PLC-controlled system combined with a digital display unit for accurate positioning. Magnetic and mechanical clamps securely hold lamination sheets, while the adjustable height and manually controlled stacking process enable consistent alignment with a stacking accuracy of 0.2 mm.
Q: What materials can be processed using this stacking table?
A: This table is designed for CRGO and EI lamination sheets with thicknesses ranging from 0.2 mm to 0.35 mm. Its robust construction supports transformer core assemblies weighing up to 5 tons, making it suitable for heavy-duty manufacturing.
Q: When is lubrication or maintenance required for the stacking table?
A: Lubrication is not required due to its dry operation engineering. Routine inspection of clamps, safety features, and electronic controls is recommended, but the powder-coated finish and natural air cooling system minimize ongoing maintenance needs.
Q: Where can the Transformer Core Stacking Table be installed?
A: The table is suitable for transformer manufacturing facilities, assembly floors, or workshops operating within an ambient temperature range of 5C to 40C. Its dimensions (2000 mm x 1500 mm x 900 mm) and quick assembly design allow versatile placement.
Q: What is the typical process for assembling transformer cores on this table?
A: Operators manually set the table height, load lamination sheets, and secure them using magnetic and mechanical clamps. The digital display assists in precision positioning, while the PLC controls guide the stacking and alignment process, facilitating rapid and accurate assembly.
Q: How does this stacking table benefit transformer manufacturers?
A: It delivers high mechanical and stacking precision, rapid setup (under five minutes), and supports heavy core assemblies. The system enhances operational efficiency, reduces assembly errors, and improves overall transformer performance by ensuring accurate lamination stacking.