About Transformer lamination Swing Cut to Length Machine
NC Swing Shear Cut-to-length Line
Capitalizing on our modern infrastructure and latest technology design and production facilities, we are efficiently manufacturing and exporting high quality NC Swing Shear Cut To Length Line. Our design engineers have paid utmost attention to all the designing aspects to deliver the best in class product to clients all over the globe. The main functions of NC Swing Shear Cut To Length Line are straightening, uncoiling, gauging, stacking and swing shear-cut to length work. The machine comprises mainly of straightener, uncoiler, gauge, shearer, stacker, conveyor, hydraulic system, pneumatic system and electrical system. The line ensures accurate feeding and shearing.
Model:
JN-4003C NC Swing Shear Cut-to-length Line
HJ-3003/4003/5003/8003-C
Introduction and Usage
- This machine is mainly used for both straight&mitred cutting&punching
- silicon steel laminations for transformer or reactors automatically.
- Cut the sillicon steel to be kinds of shape,such as right angle,bevel angle,
- Straight angle& bevel angle,punched,puched V shape etc.
- This machine also has step-lap function.
Specification- Cutting length:200-5000mm
- Cut-to-length precision:+-0.02mm
- Cutting burr height:Max0.02mm
Characteristics- Cutting power: Support the inverter motors of domestic famed brands, incorporate advanced speed, cut down the noise, extended service life.
- Feeding power: Appoint big torque AC servo motors, fast response, high and valuable positioning, low tumult, small thermal decline, durable life.
- Rail positioning: Step motor drings, central locations, ball screws & linear guide consignment, speedy and precious.
- Motion control: The motion control is executed by advanced PLC, HMI (Human Machine Interface) operation, effortless, convenient and adaptable maintenance.
- Lamination collecting: Circulating bells plus unloaded racks.
- Life assurance: The imported and worlds' most popular linear guides, ball screws, highly precious milling components are provided, advanced and precised assembly, enhanced service lives of the machines.
Fully Automated Precision CuttingThe Swing Cut to Length Machine operates with a computerized PLC system and touch screen interface, allowing for fully automatic and customizable cutting processes. It achieves exceptional dimensional accuracy (0.02 mm) for transformer lamination production, based on input length and angle parameters. This ensures consistent, efficient fabrication of CRGO and transformer core steel sheets.
Robust Safety and User-Friendly OperationOperator safety is prioritized through integrated emergency stop, safety interlocks, and gentle noise levels under 75 dB(A). Maintenance is streamlined by an automatic centralized lubrication system. The clear, touch screen HMI makes it easy to adjust settings, monitor progress, and troubleshoot. Optional on-site installation and setup assistance are available for Indian customers.
Engineered for Industrial PerformanceThe systems sturdy build enables high-speed cutting (up to 120 strokes per minute), supported by AC servo and induction motors. Its roller feeding with encoder feedback ensures high-speed, precision feeding, suitable for intensive manufacturing. The optional hydraulic expansion decoiler further maximizes efficiency for large-scale or continual operations.
FAQs of Transformer lamination Swing Cut to Length Machine:
Q: How does the operator control and monitor the Swing Cut to Length Machine during operation?
A: The machine is managed via a PLC-based control system equipped with a user-friendly touch screen HMI. This interface allows operators to configure parameters, view status updates, and monitor the cutting process in real-time, ensuring seamless and precise operation throughout production.
Q: What types of materials can this machine cut, and what is the maximum cutting thickness?
A: The system is designed for grain-oriented and non-oriented silicon steel (such as CRGO) with a supported cutting thickness range between 0.23 mm and 0.35 mm, making it ideal for transformer core and lamination production.
Q: When is installation service recommended, and is it available everywhere?
A: Installation service is advisable when setting up the machine for the first time, especially in industrial environments. Expert installation is available at an additional cost for customers in India, ensuring correct commissioning and operational training.
Q: Where can this machine be effectively deployed in manufacturing operations?
A: This machine is optimal for transformer manufacturing facilities, electrical steel processing plants, and factories requiring high-precision, automated lamination cutting. Its robust design and reliable automation are suited for both batch and continuous production settings.
Q: What is the cutting process, and how does the swing shear cut system enhance edge quality?
A: The cutting process uses a swing shear technique to deliver burr-free, smooth edges, minimizing post-processing. Combined with precision servo motor-driven feeding and encoder feedback, this ensures high dimensional consistency and superior surface finish every time.
Q: What are the primary benefits of using this machine in lamination manufacturing?
A: Major benefits include high-speed and accurate cutting (0.02 mm precision), fully automatic operation, minimal operator input, enhanced safety systems, efficient lubrication, and consistent burr-free cuts. This leads to higher productivity, reduced manual labor, and improved quality control.