Send InquiryTransformer Toroidal Core Full Automatic Winding Machine
Price 10000 USD ($)/ Unit
Transformer Toroidal Core Full Automatic Winding Machine Specification
- Drive Motor
- AC servo motor
- Product Type
- Full automatic toroidal core winding machine
- General Use
- Automatic winding of toroidal transformer cores
- Material
- Suitable for copper/aluminum wires and ferrite/iron powder cores
- Type
- Toroidal transformer winding machine
- Capacity
- Up to 6 pcs/min (depending on core and wire size)
- Weight (kg)
- Approx. 850 kg
- Computerized
- Yes
- Automatic
- Yes, fully automatic operation
- Control System
- Touchscreen HMI with PLC
- Cooling System
- Forced air cooling system
- Drive Type
- Servo motor driven
- Voltage
- 220V/380V, 50Hz/60Hz (Customizable)
- Dimension (L*W*H)
- 1600 x 1200 x 1800 mm
- Feature
- Full automation, high winding precision, programmable parameters
- Color
- Industrial grey and blue (customizable)
- Motor
- High-precision servo motors
- Mechanical Precision
- 0.05 mm
- Software Detail
- PLC-based automatic control system with user-friendly interface
- Cutting Area
- Not Applicable (Machine is for winding, not cutting)
- Operating Temperature
- 5C40C
- Winding Diameter Range
- 20 mm to 300 mm
- Noise Level
- <70 dB(A)
- Power Consumption
- 2.5 kW
- Wire Feeding System
- Automatic tension control
- Min. Inner Diameter of Core
- 16 mm
- Operator Interface
- Large LCD touchscreen
- Applicable Core Shapes
- Round, oval, and customized toroidal cores
- Winding Speed
- 0250 rpm adjustable
- Production Efficiency
- Up to 98%
- Memory Storage
- Supports storage for 99 winding programs
- Safety Features
- Emergency stop, safety shields, overload protection
- Maximum Wire Diameter
- 3.0 mm
- Applicability
- Suitable for electronic, power, and instrument transformer manufacturing
Transformer Toroidal Core Full Automatic Winding Machine Trade Information
- Minimum Order Quantity
- 1 Unit
- Supply Ability
- 10 Units Per Month
- Delivery Time
- 60 Days
About Transformer Toroidal Core Full Automatic Winding Machine
Transformer Toroidal Core Full Automatic Winding Machine
product description:
Core winding machine is a silicon steel core winding special equipment, can produce ring, rectangular and other iron core. Simple and compact structure of the machine, with simple operation, easy maintenance, high production efficiency. The main components of this machine are: Japan imported servo motor and PLC computer control system; Japan imported pneumatic accessories and bearings, Taiwan precision screw nut, touch screen; high-quality carbide punching die. Feeding, cutting, winding, stripping are used high-power servo motor drive, to achieve high-precision, high-speed completion of the entire production process. The automatic control of the whole machine runs smoothly, the movement is sensitive, the working performance is reliable, the winding precision is high, it is the ideal equipment of core winding.
Machine parameters:
- Core type: TD-5015
- Maximum inner diameter of mold: 8- 40MM
- Maximum core diameter: 50MM
- Applicable piece width: 6-15 mm Accuracy on both sides
- Applicable slice thickness: 0.2-0.5MM
- Machine voltage: 380V 60HZ
- Machine speed: 9 seconds / (depending on product specifications)
- Machine power consumption: 0.5 degrees / hour
- The air pressure required by the machine: 6kgf / cm (10mm diameter hose)
- Machine size: 1650 * 850 * 1600 mm (L * W * H)
- Machine weight: 800KG
Maximum Efficiency and Precision
This fully automatic winding machine achieves production efficiency up to 98% and mechanical precision within 0.05 mm. The advanced PLC software ensures highly accurate winding, and the servo drive system enables consistent control, making it ideal for demanding transformer manufacturing environments.
User-Friendly Programmable Control
Operators benefit from a large LCD touchscreen and a user-oriented PLC-based interface. With storage capacity for 99 different winding programs, the machine allows easy configuration and rapid changeover, supporting custom and complex winding requirements for various core shapes and sizes.
Comprehensive Safety and Automatic Operation
Fitted with emergency stop functions, safety shields, and overload protection, the machine ensures safe operation with minimal noise (<70 dB). Its automated wire feeding system and full servo motor drive reduce manual labor, maximizing productivity while safeguarding operators.
FAQs of Transformer Toroidal Core Full Automatic Winding Machine:
Q: How does the automatic wire feeding system work on this toroidal core winding machine?
A: The machine uses automatic tension control to maintain consistent wire feeding, ensuring smooth and precise winding onto the toroidal core. This reduces manual adjustments and enhances winding quality.Q: What types and sizes of transformer cores can this machine handle?
A: It supports round, oval, and customized toroidal cores with diameters ranging from 20 mm to 300 mm, and a minimum inner core diameter of 16 mm. Both ferrite and iron powder materials are compatible.Q: When should I use this machine for production?
A: The winding machine is ideal for electronic, instrument, and power transformer production lines requiring high throughput, automated operation, and precise winding. It is suitable for continuous use within an operating temperature range of 5C to 40C.Q: Where can this winding machine be installed for optimal performance?
A: Install the machine in well-ventilated, temperature-controlled industrial spaces that meet the power requirements (220V/380V, 50Hz/60Hz). It is designed for efficient operation in transformer manufacturing plants.Q: What is the process for programming or switching between different winding operations?
A: Operators can select or program winding parameters through the touchscreen HMI. Up to 99 winding programs can be stored in memory, allowing for rapid setup and changeover based on product specifications.Q: Which benefits does full automation bring to transformer core production?
A: With full automation, users experience increased productivity, reduced labor costs, consistent winding precision, enhanced safety, and streamlined workflow, making batch production and customization easier.Q: What safety features are included to protect operators during machine operation?
A: Safety features include an emergency stop button, protective shields, overload protection, and a low-noise environment. These systems help to prevent accidents and ensure safe operation throughout production.
Price:
- 50
- 100
- 200
- 250
- 500
- 1000+
More Products in Transformer Core Cutting Machine Category
Amorphous Alloy Core Cutting Line
Price 10000 USD ($) / Unit
Minimum Order Quantity : 1 Unit
Material : Other, Amorphous Alloy Ribbon
Feature : Other, Energy Efficient, Low Loss, Smart Operation, Precise Feeding
General Use : Manufacturing Transformer & Reactor Cores
Computerized : Yes
Transformer Core Stacking Table
Price 10000 USD ($) / Unit
Minimum Order Quantity : 1 Unit
Material : Other, Mild Steel Structure with Surface Coating
Feature : Other, High Precision, Heavy Duty, Easy Operation
General Use : Assembling and stacking transformer core laminations
Computerized : Yes
NC Straight Cutting and Punching Machine
Price 10000 USD ($) / Unit
Minimum Order Quantity : 1 Unit
Material : Other, Sheet Metal, Stainless Steel
Feature : Other, High Precision, Automatic Operation
General Use : Sheet Metal Fabrication
Computerized : Yes
Electronic Transformer Toroidal Core Winding Machine
Price 10000 USD ($) / Unit
Minimum Order Quantity : 1 Unit
Material : Other, Steel Body, Polymer Covers
Feature : Other, High Precision Winding, Low Noise Operation, UserFriendly Interface
General Use : Toroidal Core Transformer Coil Winding
Computerized : Yes
Send Inquiry
Developed and Managed by Infocom Network Private Limited.
