About 2.5*1.6*1.6m Vacuum Annealing Furnace
Description: This vacuum annealing furnace is mainly used for vacuum annealing for the cores of transformers and reactors and other electrical products, to improve core permeability, thereby reducing transformer losses.
Main Technical Data:- Equipment Type: Single-chamber, horizontal
- The maximum installed furnace capacity: 5000kg
- Effective heating area: 2500 x 1600 x1600mm (L x W x H)
- Maximum working temperature: 900
- Temperature uniformity: 5
- The maximum heating rate: 160 / h (adjustable)
- Furnace surface temperature: 30
- Ultimate vacuum 30Pa (empty, cold)
- Cold leakage rate: 50Pa.L / s
- Heating power: 150KW
- Temperature control: automatic control of three-stage program
Advanced Thermal ProcessingThe furnace excels at high-vacuum thermal treatments including annealing, degassing, tempering, and general heat treatment for metals and alloys. Its high performance and flexibility support reliable results for industrial and research applications.
Superior Build and SafetyEngineered with a polished stainless-steel chamber and powder-coated exterior, the unit ensures durability. Comprehensive safety features include leakage protection, over-temperature safeguards, and automatic power cut-off to protect both users and equipment.
Precise Control and Data ManagementFeaturing a PID microprocessor-based controller, the furnace maintains temperature accuracy within 1C. Optional observation windows, rapid cooling, and USB/RS485 connectivity provide versatile operation and robust data logging.
Customizable SolutionsManufacturers, exporters, and suppliers across India benefit from flexible options to match diverse process requirements. Chamber size and power rating customization enable tailored performance for different operational scales.
FAQs of 2.5*1.6*1.6m Vacuum Annealing Furnace:
Q: How does the vacuum annealing furnace achieve high vacuum levels for heat treatment processes?
A: The furnace uses specialized vacuum pumps and seals to attain up to 10 Pa, creating a contamination-free atmosphere essential for high-purity metal annealing and degassing.
Q: What safety features are included with the Vacuum Annealing Furnace 2.5-1.6-1.6?
A: This model includes over-temperature protection, automatic power-off, and leakage protection to ensure safe and reliable operation during all heat treatment cycles.
Q: When is rapid cooling recommended over natural cooling?
A: Rapid cooling is advised when fast cycle times or specific metallurgical results are required, especially for temperature-sensitive alloys, while natural cooling is suitable for standard processes.
Q: Where can this vacuum furnace be installed, and what are its installation requirements?
A: The furnace is designed for industrial facilities and research labs. It requires adequate space, three-phase power (380V/415V), and proper ventilation for safe operation.
Q: What processes and materials are compatible with the furnaces capabilities?
A: It supports annealing, degassing, tempering, and general heat treatments for metals and alloys, providing uniform results up to 1200C, with chamber size and power customizable to material needs.
Q: How does the PID controller improve process accuracy and repeatability?
A: The PID microprocessor-based controller maintains temperature to within 1C, ensuring consistent heat profiles and reliable results across repeated operations.
Q: What is the benefit of having data logging and USB/RS485 interfaces?
A: Data logging enables traceability and analysis for process optimization, while USB/RS485 interfaces allow for seamless integration with monitoring systems or data export for documentation.