full automatic vacuum casting machine for epoxry resin dry-type transformers

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full automatic vacuum casting machine for epoxry resin dry-type transformers

Name: full automatic vacuum casting machine for epoxry resin dry-type transformers
Brand: CANGZHOU KENUO INTERNATIONAL CO., LTD.
Price: 10000 USD
Availability: InStock

Price 10000 USD ($)/ Unit

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MOQ : 1 , , Unit

full automatic vacuum casting machine for epoxry resin dry-type transformers Specification

Heating Capacity
80 kW (standard); manufacturer customizable

Accuracy
1C (temperature), Vacuum Degree 0.001 MPa

Power Source
Electric

Condition
New

Control Mode
PLC Full-Automatic Control, HMI Touch Screen Interface

Heating Method
Hot air circulation/infrared (customizable)

Type
Epoxy Resin Vacuum Casting Machine

Model
VCM-E8000A

Internal Size
3500 2500 2300 mm (customizable)

External Size
6000 4000 3500 mm (customizable)

Volume
8000 Liters (customizable)

Air Flow
Variable, forced circulation system 1500 m/h

Temperature Range
Room temperature to 120C (programmable)

Material
Stainless steel (SS304) and structural steel

Dimension (L*W*H)
Customized; standard: 6000 4000 3500 mm

Power
Total installed: 100 kW

Voltage
380V/415V; 3 Phase 50/60Hz

Surface Finish
Powder coated / sandblasted, corrosion-resistant

Data Logging
Full process data recording and exportable batch reports

Vacuum Degree
Up to -0.098 MPa

Working Chamber
One/two chambers with large viewing window

Ambient Conditions
5C40C; up to 90% RH non-condensing

Applicable Transformer Capacity
1603150 kVA (or per customer specification)

Mixing System
High precision static/dynamic mixing with servo agitation

Resin Supply
Automatic heated resin supply system with temperature and flow monitoring

Safety Features
Over-temperature, over-pressure, and power failure protection; automatic alarms

Casting Method
Vacuum pressure impregnation & casting; programmable process

Installation & Commissioning
On-site installation & operator training included

Resin Tank Capacity
1000 L 2 (Main + Hardener tanks)

Degassing Function
Automatic double-stage vacuum degassing

Pouring Speed
Adjustable 30120 kg/min

full automatic vacuum casting machine for epoxry resin dry-type transformers Trade Information

Minimum Order Quantity
1 , , Unit

Supply Ability
10 Units Per Day

Delivery Time
60 Days

About full automatic vacuum casting machine for epoxry resin dry-type transformers

Full automatic VRC-10E vacuum casting machine for transformers is applicable for processing both mixed material with stuffing added by user and double-component pre-mixed stuffing, very flexible.

Full automatic VRC-10E vacuum casting machine configuration can be added or reduced according to users requirements. It can be modularly rigged. It is characterized by convenient installation, easy operation, and high automation.

Main features of full automatic VRC-10E vacuum casting machine:

Perfect vacuum system: the whole process is carried out under vacuum condition.

Reliable metering system: there are two kind of metering methods based on different process requirement:

Feeding pump + electronic scale (for casting with stuffing)
Metering pump + static mixer (for casting various kind products)

Advanced and safe heating technology:

Mixing tank is heated by electric heating tubes, good temperature uniformity, high precision temperature control
Casting tank is heated directly by electric heating plate

Advanced & reliable metering and control system: controlled by computer, key process and those easy to be mis-operated are controlled interlocked; Process revising, process curve recording, process parameter adjusting, can be achieved by computer very conveniently. The whole metering control and vacuum control are all full pre-set automatic.

Precision Engineering for Optimal Transformer Casting

Designed for the rigorous demands of epoxy resin dry-type transformer production, the VCM-E8000A offers advanced vacuum casting with adjustable parameters, ensuring repeatable and high-quality results. With features such as servo-controlled high-precision mixing, programmable process control, and real-time data logging, this machine delivers consistent resin distribution and impregnation, minimizing manual oversight and production errors.

Superior Safety and User Experience

Operator safety and product integrity are paramount in the VCM-E8000A, featuring over-temperature, over-pressure, and power failure protections alongside automated alarms. The intuitive HMI touch screen and PLC full-automatic control system simplify the casting process, while comprehensive on-site installation and training ensure smooth operation and easy adaptation for staff.

FAQs of full automatic vacuum casting machine for epoxry resin dry-type transformers:

Q: How does the VCM-E8000A ensure effective degassing of epoxy resin?

A: The VCM-E8000A features an automatic double-stage vacuum degassing system, capable of achieving up to -0.098 MPa vacuum degree. This removes entrapped air and moisture from the resin, guaranteeing fewer bubbles, improved resin penetration, and superior transformer insulation properties.

Q: What casting process does this machine use for transformer production?

A: The machine employs a programmable vacuum pressure impregnation and casting process. This method enables deep resin infiltration into transformer windings, optimizes curing, and allows for repeatable and efficient transformer batch production with minimal manual intervention.

Q: When is the operator training provided for new installations?

A: On-site installation and operator training are included with each purchase. Training is typically scheduled immediately following installation, ensuring staff are confident in machine operation, safety protocols, and process optimization from day one.

Q: Where can customized sizes and configurations be requested?

A: The manufacturer offers customization for external and internal chamber dimensions, heating systems, and control features. Customers can specify requirements during initial order discussions to tailor the machine for unique production environments or transformer sizes.

Q: How is resin supply monitored and controlled during casting?

A: The VCM-E8000A is equipped with an automatic heated resin supply system that constantly monitors resin temperature and flow. This ensures consistent supply quality and optimal process control throughout the casting cycle.

Q: What are the primary benefits of using this automatic vacuum casting machine for epoxy resin transformers?

A: Key benefits include precise temperature and vacuum control, high production rates (pouring speed up to 120 kg/min), minimized defects through advanced degassing, extensive data logging for traceability, and enhanced operator safety through comprehensive protection mechanisms.

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