About NC Swing Shear transverse cutting machine
Model- HJ-4003 NC Swing Shear transverse cutting machine
- Model:HJ-3003/4003/5003/8003
Introduction and Usage- This machine is mainly used for both straight&mitred cutting
- silicon steel laminations for transformer or reactors automatically.
- Cut the sillicon steel to be kinds of shape,such as right angle,bevel angle,
- Straight angle& bevel angle, V -notch etc.
Specification- Cutting length:200-5000mm
- Cut-to-length precision:+-0.2mm
- Cutting angle precision:Max 0.025degrees
- Punching burr height:Max0.02mm
- Cutting speed:25-50 pieces per minute
Exceptional Precision and DurabilityBuilt for high accuracy, the NC Swing Shear Transverse Cutting Machine guarantees a mechanical precision of 0.1 mm and consistent cutting results, thanks to robust construction and advanced blade materials. The high carbon/high chromium tool steel blades provide efficient shearing of mild steel, stainless steel, and other metals, while their durability reduces maintenance costs and downtime.
User-Friendly and Fully Automated OperationThis machine offers a 7-inch color touchscreen PLC interface, streamlining operation and programming. Integrated automatic lubrication and rear/side maintenance access doors ensure smooth performance and easy upkeep. With full automationfrom feeding to shearingoperators benefit from maximized productivity and seamless integration into complex production lines.
Advanced Safety and Integration FeaturesOperator safety is paramount with emergency-stop buttons, light curtains, and overload protection. Its vibration-dampening floor-mounted setup ensures stability. Furthermore, the machine easily connects to upstream and downstream automation, allowing it to serve as a central component in modern fabrication facilities and enhance workflow efficiency.
FAQs of NC Swing Shear transverse cutting machine:
Q: How does the NC Swing Shear Transverse Cutting Machine achieve high shearing accuracy?
A: The machine utilizes high carbon/high chromium tool steel blades and a CNC/PLC controlled swing shear mechanism, providing mechanical precision up to 0.1 mm and shearing accuracy of 0.2 mm across the entire width. These features enable consistent and precise transversal cuts for various metals and thicknesses.
Q: What materials and thicknesses can this machine process?
A: It is capable of cutting mild steel, stainless steel, galvanized steel, and aluminum in thicknesses ranging from 0.5 mm to 6 mm, depending on the selected model and configuration. Blade size and configuration may also be customized for specific applications.
Q: When is maintenance required, and how is it performed?
A: Maintenance is streamlined by the automatic centralized lubrication system, which keeps components properly lubricated during operation. Maintenance and inspection tasks can be conducted conveniently using the accessible rear and side doors. Routine checks on blades, lubrication, and hydraulics are recommended, following the manufacturers maintenance schedule.
Q: Where can the machine be installed and how is stability maintained?
A: The machine is designed for floor-mounted installation using vibration-dampening pads, ensuring secure operation and minimizing vibrations during cutting. It is suitable for fabrication shops and industrial settings with an ambient temperature range of 5C to 45C.
Q: What safety measures are integrated for operator protection?
A: Key safety features include strategically placed emergency stop buttons, light curtains to detect unsafe access, and overload protection systems. These mechanisms help prevent accidents and ensure a secure working environment for operators.
Q: How does the operator interface enhance usability?
A: A 7-inch color touchscreen serves as the operator interface, providing intuitive controls, status displays, and programming capabilities. The interface simplifies setup, monitoring, and adjustments, making the machine accessible and user-friendly for operators of various experience levels.
Q: What are the key benefits of using this machine in a production line?
A: Beyond high precision and fast operation (up to 25 cuts/min), the machines compatibility with upstream and downstream automation allows seamless integration into continuous production lines. Automated feeding, cutting, and material handling reduce manual intervention, improve output consistency, and enable high daily capacityup to 20 tons, depending on application.