About Swing Shear Cut to Length Machine
NC Swing Shear Cut-to-length Line
Model
JN-4003C NC Swing Shear Cut-to-length Line
Model:HJ-3003/4003/5003/8003-C
Introduction and Usage
- This machine is mainly used for both straight&mitred cutting&punching silicon steel laminations for transformer or reactors automatically.
- Cut the sillicon steel to be kinds of shape,such as right angle,bevel angle, Straight angle& bevel angle,punched,puched V shape etc.
- This machine also has step-lap function.
Specification
- Cutting length:200-5000mm
- Cut-to-length precision:+-0.02mm
- Cutting burr height:Max0.02mm
- Punching burr height:Max0.03mm
- Cutting speed:25-50 pieces per minute
Characteristics
- Cutting power:adopts domestic famous brand inverter motor,high speed,low noise,long life.
- Feeding power:adopts big torque AC servo motor,quick response,high precious positioning,low noise,small thermal braking,long life.
- Rail positioning:step motor dring,ball screw&linear guide transmitting,central positioning, quick and precious.
- Motion control:by advanced PLC,HMI operation,simple and convenient.
- Lamination collecting:transmitting bell plus unloading rack.
- Life assurance:Imported world famous linear guide and ball screw,high precious milling parts and high precision assembly,extend life of the machine.
Precision and Performance CombinedFeaturing a highly accurate feed system powered by a servo motor with encoder, this cut to length machine achieves mechanical precision up to 0.2 mm. The robust construction, high-carbon, high-chromium steel blades, and automatic operation deliver lasting strength, rust resistance, and consistent results for sheet lengths between 400 mm and 6000 mm.
Ease of Operation and Advanced SafetyA user-friendly touch screen HMI allows operators to efficiently set parameters. Centralized automatic lubrication and air-cooled systems further simplify upkeep. The machines emergency stop and safety grills prioritize operator safety, while its below 75 dB(A) noise level creates a comfortable working environment.
Versatility for Diverse IndustriesBuilt to serve steel service centers, OEMs, and fabrication units, this fully automatic solution is engineered for customized sheet cutting up to 25 tons/day. Its heavy-duty drive, adjustable line speed, and PLC-controlled automation adapt seamlessly to varying production needs and materials.
FAQs of Swing Shear Cut to Length Machine:
Q: How does the servo motor feed system enhance the cutting process?
A: The servo motor with encoder ensures precise material movement and positioning, allowing for highly accurate length measuring and cutting. This results in consistent sheet sizes with a mechanical precision of 0.2 mm, even at high speeds, improving overall production efficiency.
Q: What safety features are included in this cut to length machine?
A: The machine is equipped with an emergency stop system and safety grills that help protect operators from moving parts. Additionally, a low noise level of under 75 dB(A) supports a safer, more comfortable workplace.
Q: When is routine maintenance required and how accessible is it?
A: Thanks to centralized automatic lubrication and thoughtful engineering, the machine requires minimal manual maintenance. Servicing is straightforward, ensuring long machine life with reduced downtime and easy access to core components.
Q: Where can this machine be installed and who typically uses it?
A: This Swing Shear Cut to Length Machine is suited for installation in steel service centers, fabrication units, and OEM facilities. The manufacturer also offers professional installation services for optimal setup and operation.
Q: What materials and thicknesses can be processed using this machine?
A: It cuts mild steel, stainless steel, galvanized iron, and aluminum sheets up to 6 mm thick and 2000 mm wide. The swing shear system accommodates a variety of sheet sizes within the specified range, making it versatile for different production demands.
Q: How does the machines software and control system improve operation?
A: The PLC-based control system automates length measuring and cutting, while the touch screen HMI allows operators to easily adjust settings like sheet length, speed, and material type, streamlining workflow and maximizing productivity.
Q: What are the key benefits of choosing this machine over conventional models?
A: Key benefits include automated high-speed operation, superior cutting accuracy, heavy-duty construction with rust-proof components, reduced manual maintenance, customizability, energy efficiency, and robust safety measures, making it a reliable choice for demanding industrial environments.