Foil Winding Machine Professional In Transformer

Send Inquiry

Request To Call Back

Foil Winding Machine Professional In Transformer

Name: Foil Winding Machine Professional In Transformer
Brand: CANGZHOU KENUO INTERNATIONAL CO., LTD.
Price: 10000 USD
Availability: InStock

Price 10000 USD ($)/ Unit

Get a Price/Quote

MOQ : 1 Unit

Foil Winding Machine Professional In Transformer Specification

Product Type
Foil Winding Machine

General Use
Transformer Foil Coil Winding

Material
Stainless Steel & Mild Steel

Type
Automatic Foil Winder

Weight (kg)
3500-5200 kg

Computerized
Yes

Automatic
Yes

Control System
PLC Based

Power Source
Electric

Power Consumption
8-15 kW

Coil Diameter
Max. 1200 mm

Winding Head
Single/Double (optional)

Winding Speed
1-24 m/min

Winding Spindle
Hardened Steel

Air Pressure
0.5 - 0.7 MPa

Drive Type
Servo Motor

Voltage
380V / 415V

Dimension (L*W*H)
5200 x 1800 x 2200 mm

Feature
High Precision, Stable Operation, User Friendly Interface

Color
Blue and White

Max. Coil Width
1300 mm

Decoiler Type
Hydraulic or Pneumatic

Foil Thickness Range
0.2-2.0 mm

Noise Level
78 dB

Tension Control
Automatic

HMI Display
Touch Screen Panel

Foil Width Range
30-1300 mm

Insulation Material Supported
DMD, NOMEX, Kraft Paper

Max. Foil Weight
1500 kg

Foil Material Supported
Copper, Aluminium

Edge Alignment Accuracy
0.2 mm

Cutting System
Automatic Shearing Device

Foil Winding Machine Professional In Transformer Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
10 Units Per Month

Delivery Time
60 Days

About Foil Winding Machine Professional In Transformer

Foil Winding Machine Professional In Transformer

Foil winding machine is suitable for foil winding of all types of small and medium sized distribution transformer, instrument transfo-Foil coil conductor is based on different thickness of copper or aluminum foil tape, with wide strip of insulating material for layer insulation, with narrow strip of insulating material for end insulation, winding the completion of the winding machine and roll into coil. At the same time, complete the coil of the lateral surface dressing. All kinds of functions of the equipment provides sufficient support for the production of foil coils that meet regulatory requirements.

The foil winding machine mainly consists of decoiling, deburring, cleaning, correction centering, foil strip cutting, inter lamination insulationg filling, welding, recoiling and control system. The shape of the coil can be round, oval, rectangular, and square.

Technology parameters professional in transformer

Model	BRJ-600	BRJ-800	BRJ-1000	BRJ-1400	BRJ-1600
Width Of Foil Sheet mm	200-800	200-1000	500-1400	500-1600
Max Coil outer diameter mm	800	800	1000	1000
Foil thickness mm	0.3-2.5mm 0.5-3.0mm
Single or Double
Winding speed r/min	0-24	0-24	0-24	0-24
Max.tension of foil N.M	12000	16000	20000	25000
End Insulation quantity	8 or 12 disc
Layer Insulation quantity	2
Welding speed	0-1m/min
Correction precision	0.5mm
Welding method	TIG or Cold pressure welding
Voltage V	AC380

Advanced Control and Precision

Equipped with a PLC control system and a touch screen HMI, the machine allows for automated, precise winding with user-friendly operation. The automatic tension control and edge alignment features ensure each coil meets strict quality standards, making the machine ideal for producing transformer foil coils in bulk.

Versatile Material Support

This foil winding machine is compatible with copper, aluminium, and insulation materials like DMD, NOMEX, and Kraft Paper. It utilizes a hydraulic or pneumatic decoiler and an automatic shearing device, allowing for seamless integration with varied production requirements in transformer manufacturing.

Efficient Production and Safety

Operating at low noise levels (78 dB) and featuring high winding speeds (1-24 m/min), this machine boosts productivity while maintaining a safe working environment. Its robust build, comprising stainless and mild steel, ensures durability for heavy-duty industrial usage.

FAQs of Foil Winding Machine Professional In Transformer:

Q: How does the Foil Winding Machine maintain high edge alignment accuracy during operation?

A: The machine uses advanced sensors and servo motors, controlled by a PLC system, to continuously monitor and adjust foil position, ensuring edge alignment accuracy within 0.2 mm throughout the winding process.

Q: What types of foil and insulation materials can be used with this machine?

A: The machine supports copper and aluminium foils with widths between 30 and 1300 mm and thicknesses from 0.2 to 2.0 mm. For insulation, DMD, NOMEX, and Kraft Paper are compatible, enhancing flexibility for different transformer winding requirements.

Q: When is this machine commonly used in transformer manufacturing?

A: This automatic foil winding machine is typically utilized in the coil production stage, where precision and speed are essential for preparing transformer windings with consistent electrical and structural properties.

Q: Where is the Foil Winding Machine manufactured and distributed?

A: The machine is produced, distributed, and exported by established Indian manufacturers, suppliers, and traders, serving clients both domestically and internationally in the transformer industry.

Q: What is the process for changing between winding heads or foil materials?

A: Switching between single/double winding heads or different foil materials is streamlined via the touch screen HMI, hydraulic/pneumatic decoiler, and modular spindle design, allowing quick adaptation to various coil specifications.

Q: How does automatic tension control benefit the winding process?

A: Automatic tension control ensures consistent pressure during winding, reducing material stress and improving coil quality by minimizing foil wrinkles or misalignment, thus enhancing overall process reliability.

Q: What advantages does using this machine offer for transformer coil production?

A: Operators benefit from high precision, stable operation, reduced manual intervention, and efficient use of materials. The user-friendly interface, computerized controls, and automated features lead to consistent transformer coil quality and increased productivity.

Tell us about your requirement