Transformer Horizontal Coil Winding Machine

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Transformer Horizontal Coil Winding Machine

Name: Transformer Horizontal Coil Winding Machine
Brand: CANGZHOU KENUO INTERNATIONAL CO., LTD.
Price: 10000 USD
Availability: InStock

Price 10000 USD ($)/ Unit

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MOQ : 1 Unit

Transformer Horizontal Coil Winding Machine Specification

Product Type
Coil Winding Machine

General Use
Transformer Coil Winding

Material
Mild Steel

Type
Horizontal

Weight (kg)
1200

Computerized
Yes

Automatic
Yes

Control System
PLC Controlled

Power Source
Electric

Power Consumption
4 kW

Coil Diameter
Max 1200 mm

Winding Head
Single/Double Head

Winding Speed
0-180 rpm (Adjustable)

Winding Spindle
Heavy Duty High Precision

Air Pressure
6-8 bar

Drive Type
Servo Motor

Voltage
380 V / 440 V, 3 Phase

Dimension (L*W*H)
2800 x 1250 x 1400 mm

Feature
High Performance, Robust Construction, Easy Operation

Color
Blue & White

Safety Mechanism
Emergency Stop, Overload Protection

Winding Program Storage
Up to 100 Programs

Max Load Capacity
1000 kg

Max Coil Width
500 mm

Display
Digital Touch Screen

Wire Size Range
0.2 mm - 4.0 mm

Cooling System
Air Cooled

Application
Distribution & Power Transformer Coils

Noise Level
< 75 dB

Transformer Horizontal Coil Winding Machine Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
10 Units Per Month

Delivery Time
60 Days

About Transformer Horizontal Coil Winding Machine

This series of winding machine is widely used in oil-immersed transformers, dry-type transformers, special transformers, reactor production.

Main Features:

Winding with a continuous tension and the tension size is given in the control pane. The device winding back or stop still maintain tension to ensure that the coil tight. The electronic counter has automatic counting and power-off memory function.
The motor adopts frequency conversion speed control, which is controlled by the inverter, so the starting and braking probability can be made to adapt to the best state of winding. Frequency conversion speed regulation is wide, accurate and stable
The whole structure is welded by steel plate, and the stability is higher than other brands.
This machine adopts hardened cylindrical gear mechanical variable speed system, it enjoys low noise and high efficiency.
Control box is placed in the top of the chassis and it's easy to use and display

Technology parameters

Items	Model
Items	WRJ-0.5T	WRJ-1T	WRJ-2T	WRJ-3T		WRJ-5T	WRJ-10T
Max.loading	0.5T	1T	2T	3T		5T	10T
Main axis rotating speed r/min	0-200	0-150	0-60		0-20	0-10
Main axis center height mm	950	950	1100		1300	1400
Max.distance between Main axis and end seat mm	1500	1500	2500	3000		3500
End seat moving stroke mm	0-750	0-1000	0-1200	0-1500		0-1500
Main axis power KW	4	5.5	7.5	11		15
Voltage V	AC380

Efficient Transformer Coil Production

Designed for high-performance coil winding, this machine improves productivity and reduces operational time for transformer manufacturers. With computerized automation, robust construction, and intuitive controls, users can handle large coil diameters up to 1200 mm with precision and safety.

Advanced Control and Safety Features

Equipped with a PLC-controlled system and digital touch screen, the machine offers programmable flexibility for up to 100 winding setups. Integrated safety mechanisms such as emergency stop, overload protection, and air-cooled systems contribute to consistent and secure operation in production environments.

Versatile Application and Reliable Build

Suitable for winding coils in both distribution and power transformers, this horizontal winding machine is built from high-grade mild steel for durability. Its heavy-duty high-precision spindle ensures stable operation, while adjustable winding speed accommodates a broad range of coil specifications.

FAQs of Transformer Horizontal Coil Winding Machine:

Q: How does the coil winding process work on this machine?

A: The coil winding process utilizes a servo motor-driven spindle, which guides wire of 0.2 mm to 4.0 mm size onto the coil with programmable precision. Operators select their winding program via the digital touch screen, and the machine automatically executes the process according to stored parameters.

Q: What are the key safety mechanisms integrated in the machine?

A: The machine is equipped with emergency stop buttons, overload protection, and an air-cooled system. These features ensure operator safety and protect internal components during intensive or prolonged coil winding sessions.

Q: Where is this horizontal coil winding machine primarily used?

A: It is mainly utilized in transformer manufacturing plants across India and globally, catering to distribution and power transformer coil production. Manufacturers, distributors, exporters, and suppliers benefit from its high efficiency and reliability.

Q: When should the winding speed be adjusted, and what range is available?

A: Winding speed should be tailored based on wire type and coil specifications. The machine provides an adjustable speed range from 0 to 180 rpm, allowing operators to optimize processing time without compromising coil quality.

Q: What are the benefits of a PLC-controlled and computerized winding system?

A: A PLC-controlled, computerized system enables precise automation, storage of up to 100 winding programs, and quick changeovers. This increases production flexibility, reduces manual intervention, and improves quality consistency across batches.

Q: How does the air-cooled system contribute to machine performance?

A: The air-cooled system maintains optimal operating temperatures for the winding process, ensuring stable performance. It prevents overheating during long-duration operations, which enhances machine lifespan and reduces maintenance requirements.

Q: What measures ensure accuracy and durability during coil winding?

A: Accuracy is achieved with heavy-duty, high-precision winding spindles and servo motor drive. Mild steel construction and robust design safeguard against wear, while precision controls guarantee consistently wound coils, maximizing production quality.

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