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3d Foil Winding Machine

Name: 3d Foil Winding Machine
Brand: CANGZHOU KENUO INTERNATIONAL CO., LTD.
Price: 10000 USD
Availability: InStock

Price 10000 USD ($)/ Unit

Get a Price/Quote

MOQ : 1 Unit

3d Foil Winding Machine Specification

Product Type
3D Foil Winding Machine

General Use
Coil Winding for Power & Distribution Transformers

Material
Steel, Hardened Alloys

Type
Automatic 3D Foil Winder

Weight (kg)
1500 kg

Computerized
Yes

Automatic
Fully Automatic

Control System
PLC Based HMI Touch Interface

Power Source
AC Electric

Power Consumption
7.5 kW

Coil Diameter
Up to 1200 mm

Winding Head
3D Articulating Winding Head

Winding Speed
020 m/min (adjustable)

Winding Spindle
Heavy Duty, Precision Balanced

Air Pressure
6 bar (recommended)

Drive Type
Servo Motor/AC Synchronous Motor

Voltage
380415 V, 3 Phase, 50/60 Hz

Dimension (L*W*H)
3300 mm x 1800 mm x 1950 mm

Feature
Precise Layering, Foil Edge Control, Self-diagnostic

Color
Industrial Blue & Grey

User Interface
7-inch High-resolution Touch Screen

Max Foil Thickness
0.2 mm to 3 mm

Operating Temperature Range
5C to 45C

Tension Control
Auto-tension with Load Cell Feedback

Insulation Material Handling
Automatic Feeder

Decoiler Type
Hydraulic Expandable Shaft

Foil Width Range
20 mm to 1,000 mm

Maximum Coil Length
2000 mm

Traverse System
Servo Controlled Precision Traverse

Noise Level
Below 72 dB

Safety Features
Emergency Stop, Safety Interlocks, Overload Protection

Memory Storage
200 Job Presets

3d Foil Winding Machine Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
10 Units Per Month

Delivery Time
60 Days

About 3d Foil Winding Machine

Three - dimensional triangular roll core closed foil winding machine for S13 transformer

BRJ1000 / 800/600/400/300 three-dimensional triangular roll core foil winding machine (double / single layer)

For the all-digital foil winding machine, mainly for the S13 transformer foil around the production.
The machine features: the tension from the open-book brake tension, and the traditional passive tension system compared to its advantages is stable tension, dynamic and static tension, foil and layer insulation tape in the winding or back to apply tension, to avoid loss caused by coil Elastic, at any time to adjust the size of the pressure to ensure that the whole process of winding tension stability.
Correction system using the sensor, through the motor dynamic correction. The system has high precision and fast response, ensuring that the coil is wound neatly.
Foil tension, layer insulation tension, coil parameters and winding state and other digital settings and display, intuitive and accurate.
Open-book brake, motor (linkage state), you can foil the tension feedback to the winder or grid control, brake tension tension and reliable.
Because of the use of compressed air, the brake produces tension, the machine without hydraulic system, the whole machine is not easy to wear consumables, fewer points of failure, maintenance and repair costs, mechanical adjustment point, production efficiency, mechanical friction noise Hydraulic pollution, environmental protection.
Winding device using gear transmission around the linear guide before and after the left and right movement, automatic transfer of iron core with automated high-performance production.

Model	BRJ-1000	BRJ-800	BRJ-600	BRJ-400	BRJ-300
Width of foil(mm)	300-1000	250-800	250-600	50-400	50-300
Thickness of foil(mm)	Copper foil:0.5-2.0 Aluminum foil:0.5-3	Copper foil:0.5-2.0 Aluminum foil:0.5-3	Copper foil:0.5-2.0 Aluminum foil:0.5-3	Copper foil:0.5-2.0 Aluminum foil:0.5-3	Copper foil:0.5-2.0 Aluminum foil:0.5-3
Diameter of coil(mm)	1200	1200	1100	920	850
Tension of foil tape(N)	7800N Stepless And adjustable	6000N Stepless And adjustable	5200N Stepless And adjustable	2600N Stepless And adjustable	2600N Stepless And adjustable
Activty scope of barrel(mm)	460/520mm	460/520mm	460/520mm	460/520mm	460/520mm
Winding mode	Horizontal	Horizontal	Horizontal	Horizontal	Horizontal
Winding speed r/min	0-24 Stepless	0-24 Stepless	0-24 Stepless	0-24 Stepless	0-24 Stepless
Winding power	15KW	15KW	11KW	11KW	7.5KW

Precision Engineering for Modern Coil Winding

Featuring a servo-controlled precision traverse and 3D articulating winding head, this machine offers exceptional accuracy in foil placement. The automatic foil edge control and self-diagnostic functions further enhance reliable operations, making it ideal for demanding transformer manufacturing environments.

Efficiency and Ease of Use

The high-resolution 7-inch touch screen interface and PLC-based HMI system streamline setup and operation. With the ability to store up to 200 job presets, switching between coil designs and specifications becomes effortless, saving you time on recurring production tasks.

Built for Safety and Operator Comfort

Equipped with emergency stops, safety interlocks, and overload protection, the machine ensures a safe working environment. Operating below 72 dB, it maintains a low-noise workspace while robust construction guarantees long-lasting, reliable service.

FAQs of 3d Foil Winding Machine:

Q: How does the 3D Foil Winding Machine ensure precise layering and coil quality?

A: The machine uses a servo-controlled precision traverse and an articulating winding head, along with automatic foil edge control, to guarantee accurate layering of foil. This setup, combined with load cell feedback for auto-tension control, maintains consistent tension and improves coil quality.

Q: What range of foil sizes can the machine handle, and what types of transformers is it suitable for?

A: It can process foil widths from 20 mm to 1,000 mm and thicknesses from 0.2 mm to 3 mm, making it suitable for winding coils used in both power and distribution transformers.

Q: When is it recommended to use the automatic feeder for insulation material?

A: The automatic insulation material feeder should be used during all winding operations for seamless insulation layering, ensuring efficient production and reducing manual handling errors.

Q: Where can the 3D Foil Winding Machine be installed and operated?

A: Designed for industrial settings, this machine is suitable for transformer manufacturing plants. It performs optimally in environments with temperatures between 5C and 45C and requires a stable air pressure of 6 bar.

Q: What benefits does the PLC-based HMI touch interface provide for operators?

A: The PLC-based HMI offers intuitive operation through its 7-inch high-resolution touch screen, allowing operators to quickly set parameters, store up to 200 job presets, and access diagnostics for streamlined workflow and minimal downtime.

Q: How does the machine enhance workplace safety during the winding process?

A: It is equipped with essential safety features like emergency stops, safety interlocks, and overload protection, ensuring operator safety during coil winding operations.

Q: What is the general process workflow when using this machine for coil winding?

A: Operators program job parameters via the touch screen, load foil onto the hydraulic decoiler, set the automatic insulation feeder, and let the machine handle winding using the servo-driven system. The process can be monitored and adjusted for precise results.

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