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Horizontal Coil Winding Machine

Name: Horizontal Coil Winding Machine
Brand: CANGZHOU KENUO INTERNATIONAL CO., LTD.
Price: 10000 USD
Availability: InStock

Price 10000 USD ($)/ Unit

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MOQ : 1 Unit

Horizontal Coil Winding Machine Specification

Product Type
Horizontal Coil Winding Machine

General Use
Industrial Coil Winding

Material
Mild Steel and Alloy Components

Type
Automatic Horizontal

Weight (kg)
Approx. 1800-2500 kg

Computerized
Yes

Automatic
Yes

Control System
PLC Based Control Panel

Power Source
Electric

Power Consumption
7-12 kW (depending on configuration)

Coil Diameter
Up to 1200 mm

Winding Head
Single/Double as per requirement

Winding Speed
Up to 600 RPM

Winding Spindle
Heavy Duty Steel

Air Pressure
6-8 Bar

Drive Type
Electric Motor Driven

Voltage
380V / 415V 3 Phase

Dimension (L*W*H)
3200 mm x 1200 mm x 1500 mm

Feature
Heavy Duty Construction, User Friendly Interface, Precise Layer Winding

Color
Blue/Grey

Safety Features
Emergency Stop, Safety Guards, Overload Protection

Display
Touchscreen HMI

Wire Diameter Range
0.2 mm to 5 mm

Coolant System
Optional Oil or Air Cooling

Lubrication
Automatic Lubrication System

Memory Storage
Program Memory for Multiple Coil Types

Noise Level
< 75 dB

Max Coil Width
Up to 800 mm

Traverse System
Servo Controlled

Horizontal Coil Winding Machine Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
10 Units Per Month

Delivery Time
60 Days

About Horizontal Coil Winding Machine

Horizontal coil winding machine

Description Horizontal coil winding machine is used for coil winding of big capacity transformers and reactors from 5 tons to 35 tons. The machine can be equipped with vertical and horizontal compacting devices and so the winding is more compact and even, and thus assures the quality of winding coils. Equipped with advanced electronic counter which can count both positive and reverse turns, and also has power-off memorizing function.

Main Specification

Item	WRJ-5	WRJ-10	WRJ-15	WRJ-20	WRJ-25	WRJ-35
Max load/t	5	10	15	20	25	35
Max coil diameter/mm	1500	1800	2000	2800	2800	3000
Chuck diameter/mm	750	1000	1400	1800	1800	2000
Distance between chuck and tail/mm	3000	3000	3500	4600	4600	4600
Height of main spindle/mm	1200	1400	1600	1800	1800	1800
Stroke of tail stock/mm	2000	2000	2000	2600	2600	2600
Turning range of compacting device	35°
Stroke of compacting head	500	750	750	750	1040	1040
Speed of main spindle/ r/min	0-10	0-10	0-10	0-10	0-10	0-7
Max. Vertical compacting force/ N	1200	1600	1600	1600	1600	1600
Max. Horizontal compacting force/N	2500	3000	3000	3000	3000	3000
Max. Torque/Nm	8000	15000	20000	25000	30000	40000

High Precision & Versatility

Equipped with a servo-controlled traverse system and PLC-based control panel, the machine ensures accurate layer winding for coils up to 800 mm wide. The easy-to-use HMI touchscreen and memory storage allow quick program setup for multiple coil types, supporting a wide variety of industrial applications.

Safety & Reliability

This coil winding machine incorporates emergency stop mechanisms, safety guards, and overload protection to minimize risks during operation. Automatic lubrication and heavy-duty steel winding spindle extend equipment life while maintaining operational safety and performance standards.

Efficiency & Performance

With winding speeds up to 600 RPM and electric motor-driven operation, users achieve consistent output even in high-demand industrial environments. The facility for oil or air cooling and noise levels maintained below 75 dB create an efficient and comfortable workspace.

FAQs of Horizontal Coil Winding Machine:

Q: How does the servo-controlled traverse system enhance coil winding accuracy?

A: The servo-controlled traverse system ensures precise wire positioning during the winding process, resulting in uniform layers and reducing the risk of wire crossovers or overlaps. This is crucial for achieving consistent quality in coils ranging from 0.2 mm to 5 mm wire diameter.

Q: What safety features are included in the Horizontal Coil Winding Machine?

A: The machine is equipped with emergency stop buttons, safety guards to shield moving parts, and overload protection to prevent damage during operation. These features work together to ensure operator safety and machine longevity.

Q: When should the optional coolant system be used?

A: The coolant system, which offers oil or air cooling options, should be used during prolonged or high-speed winding operations to manage heat generation, especially when working with large coils or higher wire diameters.

Q: Where can this winding machine be installed?

A: Designed for industrial use, the machine can be installed in manufacturing plants, workshops, or engineering facilities. Its dimensions (3200 mm x 1200 mm x 1500 mm) and weight (approx. 1800-2500 kg) necessitate solid flooring and ample space.

Q: What is the process for setting up coil winding programs?

A: Users can setup and store multiple coil winding programs using the intuitive touchscreen HMI and PLC-based control panel. Simply input coil specifications and operational parameters; the machine retains settings for future use, streamlining production.

Q: How does the automatic lubrication system benefit maintenance?

A: Automatic lubrication reduces manual upkeep by continuously delivering lubricant to vital machine components, reducing wear and extending service intervals, which helps maintain consistent performance and minimizes downtime.

Q: What are the main benefits for manufacturers using this horizontal coil winding machine?

A: Manufacturers benefit from increased productivity, precise winding quality, improved safety features, and reliable operation with heavy-duty construction. Program memory and user-friendly controls further simplify operation and enhance flexibility for diverse coil types.

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