Automatic Coil Winding Machine With Auto Wire And Insulation Paper Arrangement

Send Inquiry

Request To Call Back

Automatic Coil Winding Machine With Auto Wire And Insulation Paper Arrangement

Name: Automatic Coil Winding Machine With Auto Wire And Insulation Paper Arrangement
Brand: CANGZHOU KENUO INTERNATIONAL CO., LTD.
Price: 10000 USD
Availability: InStock

Price 10000 USD ($)/ Unit

Get a Price/Quote

MOQ : 1 Unit

Automatic Coil Winding Machine With Auto Wire And Insulation Paper Arrangement Specification

Product Type
Automatic Coil Winding Machine

General Use
Winding Copper Wire and Insulation Paper onto Coil

Material
Mild Steel Frame with Powder Coating

Type
Horizontal Coil Winder

Weight (kg)
Approx. 1200

Computerized
Yes

Automatic
Yes

Control System
PLC Control Panel

Power Source
Electric

Power Consumption
3 kW

Coil Diameter
50 mm to 600 mm

Winding Head
Single/Double Available

Winding Speed
Up to 1200 rpm

Winding Spindle
Precision Hardened Steel

Air Pressure
6-8 kg/cm

Drive Type
Servo Motor Driven

Voltage
415 V, 3 Phase

Dimension (L*W*H)
2400mm x 1100mm x 1550mm

Feature
Automatic Wire & Paper Arrangement; High Accuracy; Low Maintenance

Color
Blue & White

Max. Coil Width
500 mm

Winding Accuracy
±0.02 mm

Operator Requirement
Single Operator

User Interface
7-inch Touch Panel Display

Wire Size Range
0.2 mm - 5 mm

Noise Level
< 75 dB

Paper Width Range
10 mm - 120 mm

Tension Control
Electronic Tension Control for Wire and Paper

Environmental Suitability
Ambient 5°C - 40°C, <85% RH

Paper Thickness Range
0.08 mm - 0.5 mm

Memory Storage
Programmable Memory for 100+ Job Recipes

Safety Features
Emergency Stop, Safety Guarding, Overload and Overheat Protection

Automatic Coil Winding Machine With Auto Wire And Insulation Paper Arrangement Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
10 Units Per Month

Delivery Time
60 Days

About Automatic Coil Winding Machine With Auto Wire And Insulation Paper Arrangement

Automatic coil winding machine

Description :automatic coil winding machine is suitable for all types of small and medium sized distribution transformer coil winding. It consist of winding main machine, automatic wire arrangement, layer insulation supply device, a two-axis tension wire decoiler, pneumatic system, PLC and servo control system, etc. This machine is able to do coil winding axial tightness and firmness, especially suitable rectangular coil winding.

Main features

High precision conductor traversing
Hard gear speed adjusting system
Servo controlling for high quality winding
PLC control, touch screen operating
Reliable and sensitive starting and braking

Specification

Item	Parameter
Suitable coil outer diameter	600 mm
Suitable coil inner diameter	80 mm
Axis length	800mm
Total weight	500kg
Wire spec	width 0.4 mm -10 mm, round or flat
Work torque	600NM
Winding speed	0-200r\min
Counter max set	9999.9
Auto wire arrangement	wire distance min 0.01mm
Total weight	1600kg
Outer dimension	2500mm1300mm1200mm

Precision Engineering for Diverse Coil Applications

This coil winding machine is designed for optimal performance across multiple coil specifications, including a maximum coil diameter of 600 mm and width up to 500 mm. Its precision-hardened steel winding spindle and PLC-controlled servo drive guarantee consistent and accurate winding results with minimal deviation, supporting complex job requirements reliably.

Automated Wire & Paper Management

Featuring an automatic arrangement system for both wire and insulation paper, this machine streamlines the coil manufacturing process. Electronic tension controls for both mediums ensure tear-free, uniform winding. Programmable memories further enhance productivity by enabling the quick recall of over 100 custom job setups, simplifying changeovers.

Built with Operator Safety & Comfort

Safety is paramount, with features such as emergency stops, overload/overheat protections, and robust safety guarding. Its 7-inch touch panel offers an intuitive user experience, while quiet operation (<75 dB) creates a comfortable and productive workspace. Designed for single-operator efficiency, the machine helps minimize operational risks.

FAQs of Automatic Coil Winding Machine With Auto Wire And Insulation Paper Arrangement:

Q: How does the automatic wire and insulation paper arrangement work in this coil winding machine?

A: The machine uses synchronized servo-controlled feeders to manage both wire and insulation paper automatically. Advanced sensors and PLC programming ensure accurate alignment and placement for each winding cycle, reducing manual intervention and improving overall winding consistency.

Q: What operator requirements and skills are necessary to use this machine?

A: This automatic coil winder is designed for a single operator. Thanks to its user-friendly 7-inch touch panel and memory-stored job recipes, basic training suffices for operation. Previous experience with industrial coil machinery or PLC interfaces is beneficial but not mandatory.

Q: When should this machine be used in the coil manufacturing process?

A: The Automatic Coil Winding Machine is typically utilized after core preparation and before final coil assembly. Its automated wire and insulation paper feeding systems make it well-suited for mid-to-high volume production runs where precision and rapid changeovers are paramount.

Q: Where is this coil winding machine best suited for installation?

A: This machine is suitable for installation in industrial environments with ambient conditions between 5C40C and 85% relative humidity. Requiring an electric supply of 415 V, 3 Phase, and compressed air at 68 kg/cm, it fits well in transformer manufacturing, motor coil production, and electrical component workshops.

Q: What is the process for changing wire or insulation paper sizes on the machine?

A: Changing wire or paper sizes is straightforward. The operator inputs the new parameters via the touch panel, selects the appropriate job recipe or sets new specifications, and loads the new materials. The machines tension controls and feeders automatically adjust for the selected dimensions, minimizing downtime.

Q: How does electronic tension control benefit the winding process?

A: Electronic tension control maintains constant tension on both wire and insulation paper throughout the winding process. This consistency prevents material stretching, breakage, or slack, directly resulting in uniform, high-quality coils and reducing production waste.

Q: What safety features are included with this coil winding machine?

A: The machine includes an emergency stop system, overload and overheat protection, and robust safety guarding around moving components. These features are designed to safeguard both the operator and the machine during operation, ensuring high workplace safety standards.

Tell us about your requirement