About 3d Roll Core Winding Machine
Stereoscopic triangle(3D) roll core winding machine
- we specializes in providing stereoscopic triangle roll core winding machine,stereoscopic triange foil winding machine offer technical support of S11,S12,S13 etc transformer stereo triangle core coil.
- JTR core winding machine can wind S11,S12,S13 etc transformer stereo triangle core coil.
- Adpot Mitsubishi PLC ,Tai wan Delta incerter,Tai wan Hiwin linear guide.
- Frenquency control of motor speed,smooth transmission.
- High adn low voltage coil winding once completed.
- Keep core in the middle,clamp and locate easier.
- Counting encoder,good braking performance
- Reasonable design,simple structure
| Model | Stereoscpic triangle roll core winding machine |
| Transformer specifications | 30-16000KVA |
| Three column center distance | Horizontal |
| Max outer diameter | 820mm |
| Winding center distance is adjustable | 250mm |
| Bear weight of worktable | 2000kg |
| Spindle speed | 0-250rpm |
| Control mode | Frequency converter speed control |
| Count range | Encoder counts 0.1tums |
| Total motor power | 4.5KW |
| Winding power | 3KW |
| Rotate core motor power | 1.1KW |
| Workbench shift range | 200mm |
| Weight | About 1200kg |
Advanced Control and Precision EngineeringEquipped with a PLC-based control system and touch screen interface, the 3D Roll Core Winding Machine offers precise monitoring and adjustment of all winding parameters. High-precision alloy steel spindles and industrial-grade construction ensure consistent quality across a variety of materials, maximizing productivity and reliability.
Operator-Friendly and Safe DesignThe machine features a multi-language Human Machine Interface (HMI) and centralized automatic lubrication, streamlining operation and maintenance. Enhanced safety is provided by integrated emergency stop controls and safety sensors, allowing peace of mind during continuous production runs.
Versatile Performance for Diverse IndustriesDesigned for winding paper, film, and foil cores, this machine accommodates varying core sizes and thicknesses. Its high production capacity, up to 18 rolls per hour, and variable winding speed (3080 m/min), make it ideal for manufacturers and suppliers seeking flexibility and efficiency in their core winding operations.
FAQs of 3d Roll Core Winding Machine:
Q: How does the automated operation of the 3D Roll Core Winding Machine benefit users?
A: The fully automatic operation, managed via a PLC-based control system and touch screen interface, reduces manual intervention. This minimizes operator errors, improves safety, and enhances overall production efficiency.
Q: What regular maintenance is required and how is it simplified?
A: Routine maintenance is streamlined through the machines centralized automatic lubrication system, which ensures critical moving parts are constantly lubricated. The user-friendly design reduces downtime and keeps maintenance requirements minimal.
Q: When should the core inner diameter and wall thickness be adjusted?
A: Adjustments to the core inner diameter (25100 mm) and wall thickness (1.58 mm) should be made according to the specific requirements of the material being wound and the application, ensuring optimal structural integrity and functionality of the finished rolls.
Q: Where can the 3D Roll Core Winding Machine be installed?
A: The machines robust, industrial-grade construction makes it suitable for use in manufacturing plants, distribution centers, or supplier facilities handling paper, film, or foil conversion processes. Its design ensures reliable performance in demanding production environments.
Q: What is the winding process on this machine like?
A: The process is controlled by a high-precision servo motor and alloy steel spindle, with integrated air cooling to prevent overheating. Operators set desired dimensions and speeds via the HMI, and the machine automatically forms cores within the selected specifications.
Q: How is operator safety ensured during machine use?
A: Safety features include an emergency stop button, safety sensors, and a user-friendly operator panel, all designed to provide immediate responses in hazardous situations and protect both operator and equipment.
Q: What are the main benefits for manufacturers and exporters?
A: Manufacturers and exporters benefit from high productivity (up to 18 rolls/hour), enhanced product quality, flexible operation with multiple winding heads, and a robust machine that keeps noise and maintenance low.