Foil Winding Machine Professional In Reactor

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Foil Winding Machine Professional In Reactor

Name: Foil Winding Machine Professional In Reactor
Brand: CANGZHOU KENUO INTERNATIONAL CO., LTD.
Price: 10000 USD
Availability: InStock

Price 10000 USD ($)/ Unit

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MOQ : 1 Unit

Foil Winding Machine Professional In Reactor Specification

Product Type
Foil Winding Machine

General Use
Reactor Coil and Transformer Winding

Material
Mild Steel Frame, Aluminum and Stainless Steel Parts

Type
Automatic Foil Winder

Weight (kg)
Approx. 2600 kg

Computerized
Yes

Automatic
Fully Automatic Operation

Control System
PLC Controlled Panel

Power Source
Electric

Power Consumption
Approx. 12 kW

Coil Diameter
Min: 200 mm, Max: 1200 mm

Winding Head
Dual-Head System

Winding Speed
2-15 m/min Adjustable

Winding Spindle
High Precision Steel

Air Pressure
6-8 Bar

Drive Type
Servo Motor Driven

Voltage
415V, 3 Phase, 50 Hz

Dimension (L*W*H)
4500 x 1400 x 2000 mm

Feature
Touchscreen Interface, Digital Counter, Pneumatic Pressure Control

Color
Industrial Grey with Blue Accents

Suitable For
Copper & Aluminium Foils

Foil Width Range
100-800 mm

Operator Interface
Touch Screen HMI

Interlayer Insulation Placement
Automatic

Maximum Foil Weight
2000 kg

Safety Features
Emergency Stop, Overload Protection

Production Capacity
Customizable as per requirement

Decoiler Type
Hydraulic

Cooling System
Air Cooled

Edge Alignment System
Automatic with Sensors

Foil Thickness
0.2 - 3 mm

Foil Winding Machine Professional In Reactor Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
10 Units Per Month

Delivery Time
60 Days

About Foil Winding Machine Professional In Reactor

Foil Winding Machine Professional In Reactor

Foil winding machine is suitable for foil winding of all types of small and medium sized distribution transformer, instrument transformer, reactor coils and similar process foil winding. Especially suitable for the amorphous alloy transformer and wound core transformer rectangular foil winding.

Main Features:

The tension of the decoiler is stable and it's controlled by pneumatic element. Foil and layer insulation tape whether in the winding or back are applied to a constant tension to avoid loss caused by the coil tightness. Stepless adjustment of the pressure size ensure that the whole winding process constant tension.
Adopts our researched and developed source program and operation program, all production factors of winding, error correct, circle control, etc. Different instructions are supported by PLC control system after calculation. It is carried out and achieved by each system.
Operating person only touch the screen of computer-human interface and input related working parameter, the same specification workpiece can be finished processing in large quantity.
It is also operated by manual through control button, including inching, continuous moving.
The system can store up to 30 sets of coil data for easy operation. The counter can count the winding process manually, when only wind the insulating layer, you can stop counting conveniently.
The equipment has network communication function, easy to upgrade the system and follow-up automation program update maintenance.
With automatic adjustment of the servo function.

High-Precision Winding for Reactor and Transformer Coils

This fully automatic foil winding machine delivers exceptional precision for reactor and transformer coil production. With a dual-head winding system and high-precision steel spindles, it guarantees accurate layering and uniform coil quality, whether processing copper or aluminium foils within its wide dimensional range.

Advanced Automation and Safety Controls

Outfitted with a PLC-controlled panel, touch screen HMI, and integrated digital counters, the machine enables user-friendly operation and precise adjustments. Safety is enhanced through emergency stops, overload protection, and a pneumatic pressure control system, providing operators with peace of mind during continuous industrial use.

Robust Construction and Efficient Performance

Engineered with a mild steel frame and premium aluminium and stainless steel components, the machine assures durability even in demanding production environments. Its air-cooled servo-driven operation supports adjustable winding speeds (2-15 m/min) and heavy foil loads up to 2000 kg, maximizing throughput and uptime.

FAQs of Foil Winding Machine Professional In Reactor:

Q: How does the automatic edge alignment system work on this foil winding machine?

A: The machine employs advanced sensors to continuously monitor the foils position during winding. This ensures precise edge alignment automatically, reducing human error and maintaining high-quality, uniform coils without manual intervention.

Q: What types and sizes of foils can be processed with this machine?

A: This model supports both copper and aluminium foils with widths ranging from 100 mm to 800 mm and thicknesses from 0.2 mm up to 3 mm. It can handle coil diameters from 200 mm to 1200 mm, meeting various reactor and transformer winding requirements.

Q: When should I use the automatic foil winding machine for production?

A: The machine is ideal for use in high-efficiency production environments, particularly when manufacturing reactor coils or transformer windings that require high precision, repeatability, and customizable output capacities.

Q: Where is the Foil Winding Machine commonly used?

A: It is widely utilized in industrial facilities specializing in electrical coil manufacturing, including transformer plants and reactor production units, particularly by manufacturers, exporters, and suppliers across India.

Q: What is the process flow for operating the foil winding machine?

A: Operation begins with setting foil parameters via the touchscreen HMI. The hydraulic decoiler feeds the foil, while automatic systems control edge alignment and interlayer insulation placement. The dual-head winding and servo motors manage the winding speed and tension, with real-time digital counters ensuring accuracy throughout the process.

Q: What benefits does the PLC-controlled panel offer to operators?

A: The PLC control panel, combined with a touchscreen HMI, simplifies machine operation, allows for quick recipe changes, real-time monitoring, and immediate troubleshooting, minimizing downtime and enhancing productivity.

Q: How can users ensure safety during machine operation?

A: Safety is prioritized through emergency stop functionality, overload protection systems, and pneumatic pressure control. These features, along with robust frame construction, protect both the operator and the machine during all production stages.

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