Double Layer Low Voltage Foil Winding Machine

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Double Layer Low Voltage Foil Winding Machine

Name: Double Layer Low Voltage Foil Winding Machine
Brand: CANGZHOU KENUO INTERNATIONAL CO., LTD.
Price: 10000 USD
Availability: InStock

Price 10000 USD ($)/ Unit

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MOQ : 1 Unit

Double Layer Low Voltage Foil Winding Machine Specification

Product Type
Low Voltage Foil Winding Machine

General Use
Distribution & Power Transformer Coil Winding

Material
Stainless Steel, Mild Steel

Type
Automatic Foil Winding Machine

Weight (kg)
3200

Computerized
Yes

Automatic
Yes

Control System
PLC Based Touch Screen

Power Source
Electric

Power Consumption
6 kW

Coil Diameter
Max 1200 mm

Winding Head
Double Layer

Winding Speed
016 rpm

Winding Spindle
Robust Precision Shaft

Air Pressure
0.6 MPa

Drive Type
Servo Motor

Voltage
380V / 415V AC, 3 phase, 50Hz

Dimension (L*W*H)
4200 x 1600 x 2200 mm

Feature
High Precision, Durable Construction, Efficient Winding Process

Color
Blue & White

Tension Control
Servo Controlled Magnetic Tension

Insulation Material Feeding
Automatic with Sensing System

Noise Level
<72 dB

Operator Interface
7" HMI Touch Panel

Max Foil Material Thickness
0.2 mm 2.0 mm

Applicable Foil Materials
Copper or Aluminium

Winding Accuracy
0.3 mm

Safety Features
Emergency Stop, Overload Protection, Interlock System

Decoiler/Uncoiler
Dual Station Uncoiler for Foil and Insulation

Edge Alignment
Automatic Photoelectric Tracking

Cutter System
Integrated Automatic Cutting

Foil Width Range
40 mm 800 mm

Double Layer Low Voltage Foil Winding Machine Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
10 Units Per Month

Delivery Time
60 Days

About Double Layer Low Voltage Foil Winding Machine

DOUBLE LAYER LOW VOLTAGE FOIL WINDING MACHINE

Description: This Low Voltage Foil Winding Machine is suitable for voltage under 1KV level transformer windings. The machine can lap winding and duplex winding for two layers of copper or aluminum foil. The machine equipped with welding unit and two sets of shears. All the production parameters are set on the Human-Computer Interface and the machine works in fully automatic.

Main Machine Components

VF controlling stepless speed foil winding unit
Main machine frame with foil pressing, insulation edge cutting, photoelectric correction, conductor traction
AC/DC water-cooling rotatable TIG welding unit
Electrical conductor shearing unit, 2 sets
Insulation decoiling car, 2 sets
Conductor decoiling car, 2 sets
Pneumatic positioning end insulation filling system, 2 sets
PLC controlling and touch screen operation system

Advanced Winding Precision and Efficiency

Engineered for distribution and power transformer manufacturers, this automatic foil winding machine delivers consistent accuracy of 0.3 mm, thanks to servo-controlled magnetic tension and double layer winding capabilities. The robust spindle and precision design enable flawless coil building even at speeds up to 16 rpm.

User-Friendly Interface and Controls

Operations are streamlined through the PLC-based control system and intuitive 7-inch HMI touch panel, allowing operators to monitor and manage key parameters easily. Safety is assured with emergency stop, overload protection, and interlock features, making it suitable for a wide range of users.

Seamless Process Automation

The machine boasts automated foil and insulation feeding, dual station uncoiling, integrated cutting, and automatic edge alignment with photoelectric tracking. These features ensure minimal manual intervention, elevate winding efficiency, and improve production throughput for heavy-duty transformer coil assembly.

FAQs of Double Layer Low Voltage Foil Winding Machine:

Q: How does the Double Layer Low Voltage Foil Winding Machine improve coil winding accuracy?

A: This machine uses servo-controlled magnetic tension and automatic photoelectric tracking for edge alignment, ensuring winding accuracy to within 0.3 mm. Precision shafts and integrated controls contribute to consistent coil uniformity.

Q: What is the process for setting up foil and insulation material on the machine?

A: The machine is equipped with dual station uncoilers for both foil and insulation. Materials are loaded onto the uncoilers, and the automatic feeding system initiates material transfer, while sensors ensure proper alignment and feed continuity throughout operation.

Q: When should an operator use the integrated automatic cutting system?

A: The integrated automatic cutting system is used at the end of a winding cycle or when changing coil dimensions. This feature activates via PLC controls, providing clean and accurate cuts without manual intervention.

Q: Where is this foil winding machine typically used?

A: It is primarily used in transformer manufacturing industriesspecifically for distribution and power transformersby manufacturers, exporters, suppliers, and traders across India and internationally.

Q: What materials are compatible with the machines winding process?

A: The machine is designed for copper or aluminium foil materials with thickness ranges of 0.2 mm to 2.0 mm and insulation materials fed automatically. The structure can handle coil diameters up to 1200 mm.

Q: How does the machine ensure operator safety during use?

A: Operator safety is enhanced through features like an emergency stop button, overload protection systems, and operational interlocks, all integrated into the PLC-based control system.

Q: What are the main benefits of using this foil winding machine in transformer production?

A: Key advantages include high winding precision, automated feeding and cutting, reduced noise levels (<72 dB), and a durable build that supports efficient, fast, and high-quality coil manufacturing for versatile transformer applications.

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