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Amorphous Alloy Core Cutting Line

Name: Amorphous Alloy Core Cutting Line
Brand: CANGZHOU KENUO INTERNATIONAL CO., LTD.
Price: 10000 USD
Availability: InStock

Price 10000 USD ($)/ Unit

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MOQ : 1 Unit

Amorphous Alloy Core Cutting Line Specification

Drive Motor
Servo Motor

Product Type
Amorphous Alloy Core Cutting Line

General Use
Manufacturing Transformer & Reactor Cores

Material
Amorphous Alloy Ribbon

Type
Cutting Line

Capacity
Up to 6,000 tons/year (core processing)

Weight (kg)
2100 kg

Computerized
Yes

Automatic
Fully Automatic

Cutting Speed
0~120m/min

Cutting Thickness
0.02~0.35mm

Cutting Function
High Precision Straight and Step Lap Cutting

Cooling System
Air Cooling

Drive Type
Servo Motor Drive

Voltage
380V/50Hz, Three Phase

Dimension (L*W*H)
7800mm x 2500mm x 1800mm

Feature
Energy Efficient, Low Loss, Smart Operation, Precise Feeding

Color
Industrial Blue & Silver

Motor
Servo Motor (Precision Grade)

Mechanical Precision
0.15 mm

Software Detail
PLC Control System with Touch Screen Interface

Cutting Method
Step Lap & Straight Cut

Control System
Industrial PLC with HMI

Cutting Material
Amorphous alloy ribbon/strip

Cutting Area
Up to 300mm width, Customizable Length

Ambient Working Temperature
5°C~40°C

Production Efficiency
High, Continuous Operation

Edge Quality
Smooth, Burr-Free Cut

Power Consumption
Approx. 10 kW

Compliance
CE Certified, ISO 9001:2015

Optional Accessories
Auto Stacking System, Remote Diagnostics

Installation Service
On-site Setup & Training Provided

Applicable Industry
Power Transformer, Distribution Transformer, Reactor Manufacturing

Blade Material
High-Speed Tool Steel

Feeding Method
Automatic Uncoiling with Tension Control

Display Interface
Digital Touch Screen Panel

Noise Level
Low Noise Operation

Safety Features
Overload Protection, Emergency Stop

Amorphous Alloy Core Cutting Line Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
10 Units Per Month

Delivery Time
60 Days

About Amorphous Alloy Core Cutting Line

Amorphous Alloy Core Cutting Line

The amorphous alloy core cutting line is mainly used for the automatic cutting and stacking of the amorphous alloy transformer core. It's also used for similar art requirement.

The shearing line is composed of 3 sets single head uncoiling machine, material guiding groove, main machine body and guiding block, feeding device, shearing machine, automatic material adjusting platform, electric control system, pneumatic system, etc.

Main Features:

This line adopts large capacity PLC control, servo drive system and colorful touch screen.
Operation with high precision mechanical forwarding mechanisms, it has high automation, high productivity and high reliability.
During the shearing process, the screen can display a variety of operating conditions, it's convenient to monitor and operate all devices, including point move and linkage.
A number of emergency stop button were set up on the main control table and partrol path, so that the machine can be stopped timely to ensure safety when exception occurred.

Kenuo Technology is known as one of the leading China manufacturers and suppliers of amorphous alloy core cutting line. Equipped with a productive factory, we warmly welcome you to purchase amorphous alloy core cutting line with high precision and reliable performance with us. Expecting to be your long-term partner.

High Precision Cutting for Transformer Core Manufacturing

Engineered for exceptional accuracy, the cutting line delivers high precision straight and step lap cuts across up to 300mm width. With servo motor drives and computerized PLC control, the system achieves mechanical precision within 0.15mm, meeting the advanced demands of both transformer and reactor core production.

Smart Operation with Digital Touch Panel

Featuring a digital touch screen panel, operators can easily monitor and control each process stage. PLC-controlled functions enable smart, fully automatic operation, including feeding, cutting, and stacking. Real-time diagnostics and remote monitoring ensure efficient production management and reduced downtime.

Energy Efficient and Low Noise Performance

Built to optimize energy use and minimize operational loss, the system consumes just about 10 kW while maintaining continuous, quiet operation. Its air cooling system and advanced drive motors make it suitable for demanding industrial environments, with power-saving features and reliable performance across a 5C to 40C temperature range.

FAQs of Amorphous Alloy Core Cutting Line:

Q: How does the Amorphous Alloy Core Cutting Line improve production efficiency?

A: With its fully automatic uncoiling, tension control, and servo motor drive, the system supports continuous, high-speed operation (up to 120m/min). This minimizes material handling time and maximizes throughput, allowing processing of up to 6,000 tons of transformer and reactor cores annually.

Q: What safety features are included in this cutting line?

A: Key safety functions comprise overload protection and emergency stop mechanisms. These ensure operator safety during both routine and unforeseen situations, helping to prevent equipment damage and workplace injuries.

Q: When is installation and training provided for new buyers?

A: On-site setup and training are included with installation. Qualified engineers visit the site after delivery, completing installation and instructing staff on operation, maintenance, and troubleshooting to ensure optimal system use from day one.

Q: Where is this core cutting line typically used?

A: It is primarily deployed in transformer and reactor manufacturing plants. Its robust construction and industrial-grade precision make it suitable for factories and production facilities specializing in power and distribution transformers.

Q: What benefits do the optional remote diagnostics and auto stacking system offer?

A: Remote diagnostics enable timely technical support and system monitoring, reducing downtime and maintenance response times. The auto stacking system streamlines material handling, minimizing manual intervention for faster, automated stacking of finished cores.

Q: How does the cutting process maintain high edge quality?

A: The line uses high-speed tool steel blades and servo-driven mechanisms, ensuring smooth, burr-free cuts on amorphous alloy ribbons. Precise tension control and computerized feed accuracy maintain consistent quality, essential for achieving low losses in transformer cores.

Q: What advantages does the PLC control system add to user operation?

A: The industrial PLC and HMI touch interface enhance user interaction, simplify programming, and support easy switching between cutting modes. Operators benefit from intuitive controls, automated monitoring, and immediate feedback for seamless workflow management.

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