About Transformers Amorphous Core Cutting MachineFJJ20002FJJ3000
Transformers Amorphous Core Cutting MachineFJJ20002FJJ3000
This amorphous core cutting machine is specially designed for automatic cutting and stacking amorphous alloy strips for cores. This line adopts PLC control, servo drive, touch screen operation and high precision mechanical transmitting mechanisms, and so assures high automation, high productivity and high reliability. This machine mainly satisfies for processing 3-phase-3-column big amorphous alloy cores.
Main technical data:
Transformers Amorphous Core Cutting MachineFJJ20002FJJ3000
| Code | FJJ-2000 | FJJ-5000 |
| Suitable Amorphous core height | 150-850mm | 150-2000mm |
| Suitable amorphous core width | 30-450mm | 50-1500mm |
| Suitable amorphous core piling thickness | 25-130mm | 25-150mm |
| Amorphous strip width | 140-230mm |
| Cutting length | 300~3000mm | 300~5000mm |
| Cutting thickness | Max. 15 layers, each 0.025mm thick |
| Cut-to-length precision | +/- 0.5mm |
| Cutting angle precision | +/-0.05 degree |
| Step-lap stacking precision | +/-0.5mm |
| Feeding speed | 5-80m/min |
| Cutting speed | 0-30 times per minute | 0-20 times per minute |
| Electric power supply | 10kW |
| Air consumption | 0.3m3/min |
| Line occupation | 1222.2m | 1522.2m |
Advanced Precision Cutting TechnologyUtilizing servo motor drive and industrial PLC control, the machine achieves meticulous core cutting at adjustable angles up to 45, accommodating various transformer core requirements. Its automatic servo feeding ensures consistent quality and efficiency.
Reliable Automation and User-Friendly OperationThe integrated touchscreen HMI and custom control software enable intuitive operation, real-time adjustments, and efficient workflow management. These features support an optimal balance between automation and precision for operators.
Energy Efficiency and Environmental AdaptabilityWith a power consumption of approximately 15kW and air cooling system, the machines are engineered for energy savings and stable operation under diverse work environments, including temperatures ranging from 540C and humidity up to 85%.
FAQs of Transformers Amorphous Core Cutting MachineFJJ20002FJJ3000:
Q: How does the automatic servo feeding system enhance the cutting process?
A: The automatic servo feeding system ensures precise positioning and consistent movement of materials, resulting in highly accurate cuts and minimizing manual intervention. This feature improves efficiency and material handling during core cutting operations.
Q: What materials can be processed using the FJJ2000 and 2FJJ3000 machines?
A: These machines are designed for cutting amorphous alloy and silicon steel, which are commonly used in transformer core manufacturing due to their magnetic properties and energy efficiency.
Q: When is onsite installation service available for these core cutting machines?
A: Onsite installation service is available upon request and can be scheduled after purchase to ensure proper setup and integration within the customers production environment.
Q: Where can I access after-sales support for these transformer core cutting machines?
A: Customers can access both online and onsite after-sales support, provided by the manufacturer, distributor, or supplier, ensuring expert assistance for operating, maintenance, or troubleshooting needs.
Q: What is the typical process for operating the machine?
A: Operators feed the desired material, configure cutting parameters on the touchscreen HMI, and initiate the cutting cycle. The machine automatically shears or slits materials according to preset specifications, maintaining high mechanical precision.
Q: How does the machine benefit transformer manufacturers?
A: The machine delivers high-speed, precise cuts with minimal material loss, enhancing production efficiency and reducing energy consumption. Its advanced automation and computerized controls also lower labor costs and potential errors.
Q: What are the safety features included with the machine?
A: Integrated safety features include emergency stop buttons and safety grills to protect operators during operation, ensuring compliance with industrial safety standards.