Automatic 3D Triangle Wound Core Coil Winding Machine

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Automatic 3D Triangle Wound Core Coil Winding Machine

Name: Automatic 3D Triangle Wound Core Coil Winding Machine
Brand: CANGZHOU KENUO INTERNATIONAL CO., LTD.
Price: 10000 USD
Availability: InStock

Price 10000 USD ($)/ Unit

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MOQ : 1 Unit

Automatic 3D Triangle Wound Core Coil Winding Machine Specification

Product Type
Automatic 3D Triangle Wound Core Coil Winding Machine

General Use
Transformer Coil Manufacturing

Material
Stainless Steel / Mild Steel

Type
Fully Automatic Winding Machine

Weight (kg)
1500-1800 kg

Computerized
Yes

Automatic
Yes

Control System
PLC with Touch Screen Interface

Power Source
Electric

Power Consumption
5-7 kW

Coil Diameter
50 - 300 mm

Winding Head
Single / Triple

Winding Speed
Max 120 RPM

Winding Spindle
Hardened Alloy Steel

Air Pressure
0.5-0.8 MPa

Drive Type
Servo Motor

Voltage
380V / 415V, 50/60Hz

Dimension (L*W*H)
2600 x 1800 x 1800 mm

Feature
Energy Efficient, High Precision Winding, User-Friendly Operation

Color
Blue / White

Memory Storage
Supports Multiple Coil Programs

Ambient Temperature
5C to 45C

Safety Features
Emergency Stop, Overload Protection

Noise Level
65 dB

Lubrication System
Automatic Centralized Lubrication

Production Capacity
Up to 400-600 pcs/shift

Wire Diameter Range
0.2 mm - 2.5 mm

Max Coil Width
200 mm

Core Shape Capability
Triangle / Rectangular / Other Customized Shapes

Automatic 3D Triangle Wound Core Coil Winding Machine Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
10 Units Per Month

Delivery Time
60 Days

About Automatic 3D Triangle Wound Core Coil Winding Machine

Application:

JTR-1600 automatic 3D wound coil winding machine can winding 3D triangle core coil for S13 transformer. This machine is reasonable in design and simple in structure.
This equipment mainly consists of winding main machine, gear mold, electric control system and wire decoiler.

Main Features:

This equipment is reliable, efficient, fast, convenient and has high automation level. It's convenient to centering, clamping and location. The height of winding center is adjustable. High and low voltage coil winding once can be completed.
It can store the technical data of various types of transformers and can be used at any time.
Greatly improved the labor efficiency. It cost only 3 minutes to change the core and 10 minutes to change gears.
Electric control the core moving, 360 degrees can be choosen to move. Adjust the best winding angle to ensure the same product size.
This machine is reasonable in design and simple in structure. It's convenient to centering, clamping and location. The height of winding center is adjustable. High and low voltage coil winding once can be completed. With VFD speed adjusting, it enjoys smooth transmission. The equipment makes low noice, it has encoder counting function, with good braking performance and the winding quality is reliable.

Technology parameters

Item	JTR Automatic 3D Wound Coil Winding Machine
Transformer capacity(KVA)	30-1600
Type of winding	Horizontal
Center distance between three column(mm)	700
Maximum O.D.(mm)	1300
Adjustable winding center distance(mm)	250
Maximum load(KG)	3000
Winding speed(r/min)	0-220
Wire uncoiler	Magnetic powder
Quantity of wire uncoiler	1
Speed adjusting method	Adjustable by frequency converter
Recording	Encoder count 0.1
Main motor power(KW)	6
Winding power(KW)	4
Moving motor power(KW)	1.5
Tail stock moving(mm)	200
Total weight(KG)	About 3000

Advanced Control and Customization

This coil winding machine comes equipped with a PLC control system and a touch screen interface, allowing operators to manage multiple coil winding programs and customize for specific core shapes including triangle, rectangle, and bespoke designs. Its memory storage further enhances efficiency, making repetition and customization simple.

Safety and Reliability Guaranteed

Operator protection is central to the machines design, featuring emergency stop operations and comprehensive overload safeguards. The automatic centralized lubrication system ensures continuous smooth running, while maintaining noise levels below 65 dB for a comfortable working environment.

Robust Performance and Capacity

Built with a servo motor drive and hardened alloy steel spindle, the machine is engineered for durability and high production rates. It can wind up to 400-600 pieces per shift with coil diameters between 50 to 300 mm, making it ideal for factories and bulk manufacturing.

FAQs of Automatic 3D Triangle Wound Core Coil Winding Machine:

Q: How does the PLC touch screen interface improve usability on this winding machine?

A: The PLC touch screen interface provides intuitive controls for operators, simplifies program selection and modification, and enables easy monitoring of production processes, ensuring efficient and user-friendly operation even for complex coil profiles.

Q: What coil shapes and wire diameters can this machine handle during production?

A: This automatic winding machine can accommodate triangular, rectangular, and other custom coil core shapes, with wire diameters ranging from 0.2 mm up to 2.5 mm, offering excellent flexibility for various transformer applications.

Q: When should I use the emergency stop and overload protection features?

A: The emergency stop should be activated immediately if any unsafe condition or malfunction occurs, while the overload protection feature automatically interrupts operation to prevent damage under excessive load, ensuring maximum safety for users and equipment.

Q: Where can this machine be installed, and what are the environmental requirements?

A: The machine is suitable for transformer coil manufacturing facilities and workshops across India and internationally. It operates reliably within ambient temperatures from 5C to 45C and requires a stable air pressure supply of 0.5-0.8 MPa.

Q: What advantages does automatic centralized lubrication provide in daily operation?

A: Automatic centralized lubrication ensures all vital moving components are consistently lubricated, which reduces wear, extends machine lifespan, and lowers routine maintenance requirements, contributing to smooth, uninterrupted production.

Q: How is high precision winding ensured with this machine?

A: The combination of servo motor drive, precise control system, and hardened alloy steel winding spindle delivers highly accurate and energy-efficient coil winding, achieving tight tolerances for top-quality transformer coils every time.

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