High Voltage Automatic Coil Winding Machine

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High Voltage Automatic Coil Winding Machine

Name: High Voltage Automatic Coil Winding Machine
Brand: CANGZHOU KENUO INTERNATIONAL CO., LTD.
Price: 10000 USD
Availability: InStock

Price 10000 USD ($)/ Unit

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MOQ : 1 Unit

High Voltage Automatic Coil Winding Machine Specification

Product Type
High Voltage Automatic Coil Winding Machine

General Use
Industrial HV Coil Production

Material
Heavy Duty MS Frame with Stainless Steel Parts

Type
Automatic Winding

Weight (kg)
870

Computerized
Yes

Automatic
Yes

Control System
PLC with Touch Screen Interface

Power Source
Electric

Power Consumption
2.5 kW

Coil Diameter
Max 350 mm

Winding Head
Single/Double (Optional)

Winding Speed
Max 1200 RPM

Winding Spindle
Precision Hardened Steel

Air Pressure
0.6 - 0.8 MPa

Drive Type
Servo Motor

Voltage
220/380V, 50Hz/60Hz

Dimension (L*W*H)
2200 x 1200 x 1600 mm

Feature
High Precision, Programmable, Stable Performance

Color
Blue & White

Pre-set Counter
Yes (Automatic Stop on Count Finish)

Traverse Length
up to 600 mm

Display Interface
7 Inch HMI Touchscreen

Maximum Wire Diameter
6 mm

Noise Level
< 65 dB

Memory Capacity
Up to 100 Winding Programs

Safety Mechanism
Emergency Stop, Interlock Protection

Cooling Method
Forced Air Cooling

Environment Suitability
Dust & Vibration Resistant

Minimum Wire Diameter
0.1 mm

Coil Shape Compatibility
Round/Rectangular/Oval

Language Support
Multi-language

Lubrication System
Automatic

High Voltage Automatic Coil Winding Machine Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
10 Units Per Month

Delivery Time
60 Days

About High Voltage Automatic Coil Winding Machine

High Voltage Automatic Coil Winding Machine

High voltage automatic coil winding machine is suitable for all types of small and medium sized distribution transformer, instrument transformer, reactor coils and similar process coil winding.

It consists of winding main machine, automatic wire arrangement, layer insulation supply device, a two-axis tension wire decoiler, pneumatic system, PLC and servo control system, etc.

Main Features:

Winding with a continuous tension and the tension size is given in the control pane. The device winding back or stop still maintain tension to ensure that the coil tight. The electronic counter has automatic counting and power-off memory function.
The motor adopts frequency conversion speed control, which is controlled by the inverter, so the starting and braking probability can be made to adapt to the best state of winding. Frequency conversion speed regulation is wide, accurate and stable
The whole structure is welded by steel plate, and the stability is higher than other brands.
This machine adopts hardened cylindrical gear mechanical variable speed system, it enjoys low noise and high efficiency.
This machine has automatic wire cabling function. Adopting servo motor and PLC control system, high-definition touch-screen operation of the display and Human-computer interface. The use of imported ball screw transmission and linear guide to meet the accuracy of wiring. Set up a dedicated line to synchronize automatic lines with the winding.
The wiring device is equipped with tension function, the tension can be adjusted to meet different wire requirements. Another pneumatic clamping device is provided to meet the need of workpiece.
Cable pitch can be set conveniently according to different rules before winding. During the winding process, the possible errors can be adjusted manually to ensure that the coils are tight.
Control box is placed in the top of the chassis and it's easy to use and display

Technology parameters

Items	Model
Items	ZPX-600	ZPX-800	ZPX-1200
Max.loading KG	600	1000
Main axis rotating speed r/min	0-200	0-100
Main axis center height mm	850	950
Coil height mm	800	Coil outer diameter mm	80-600	80-1000
Speed adjusting method	Step less speed adjust
Working torque	Max 300N.M	500N.M	1000N.M
Round wire 0.3-3mm Flat wire 4X15mm
0.01mm
Main axis power KW	4	5.5
Voltage V	AC380

Intuitive Control & Multilingual Interface

Operate with ease using the 7-inch HMI touchscreen, which supports multiple languages for enhanced accessibility. The programmable PLC control system ensures user-friendly management of up to 100 winding programs, allowing operators to quickly switch between tasks and customize settings for various coil designs, improving productivity in both export and domestic applications.

Versatile Coil Winding Capabilities

This coil winding machine accommodates a wide range of wire diameters and coil shapes, handling round, rectangular, or oval forms with precision. Its compatibility with diverse coil geometries and wire sizes, alongside a programmable pre-set counter and automatic stop feature, makes it ideal for industrial manufacturers and suppliers seeking efficient, consistent results in high-volume or custom HV coil production.

FAQs of High Voltage Automatic Coil Winding Machine:

Q: How does the machine ensure precise coil winding for different shapes and wire diameters?

A: The machine uses a programmable PLC control system with a servo motor drive, enabling precise adjustment of traverse length (up to 600 mm) and winding speed (up to 1200 RPM), which allows accuracy for coils of round, rectangular, or oval shapes with wire diameters from 0.1 mm to 6 mm.

Q: What safety features are included in this HV automatic coil winding machine?

A: The machine offers multiple safety mechanisms, including an emergency stop, interlock protection, and an automatic stop function once the pre-set coil count is reached, ensuring operator safety and process reliability.

Q: Where is this coil winding machine commonly used?

A: Designed for industrial use, this machine is ideal for manufacturers, distributors, exporters, suppliers, and traders involved in high voltage coil production, especially in facilities needing high precision and robust automated solutions.

Q: What are the main benefits of the automatic lubrication and forced air cooling system?

A: The automatic lubrication system reduces maintenance intervals, prolongs machine life, and prevents overheating or wear, while forced air cooling maintains optimal operating temperatures and reliability under continuous production conditions.

Q: How can users program and recall winding settings for different coil types?

A: Operators can store up to 100 different winding programs directly on the 7-inch HMI touchscreen interface. Settings for specific coil types and winding parameters can be saved and quickly recalled, streamlining changeovers and minimizing setup times.

Q: What factors contribute to the machines stable performance in challenging environments?

A: The heavy-duty MS frame with stainless steel parts provides structural integrity, while the dust and vibration-resistant construction, combined with its cooling method, enhances durability and stable operation in industrial settings.

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