High Voltage Foil Winding Machine For Transformer Production

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High Voltage Foil Winding Machine For Transformer Production

Name: High Voltage Foil Winding Machine For Transformer Production
Brand: CANGZHOU KENUO INTERNATIONAL CO., LTD.
Price: 10000 USD
Availability: InStock

Price 10000 USD ($)/ Unit

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MOQ : 1 Unit

High Voltage Foil Winding Machine For Transformer Production Specification

Product Type
High Voltage Foil Winding Machine

General Use
For Transformer Coil Winding

Material
Stainless Steel & Alloy Components

Type
Fully Automatic Foil Winder

Weight (kg)
Around 2800

Computerized
Yes

Automatic
Yes

Control System
PLC Automatic Control

Power Source
3 Phase Electric

Power Consumption
8-11 KW

Coil Diameter
Max 1200 mm

Winding Head
Single / Double (Optional)

Winding Speed
Up to 30 m/min

Winding Spindle
Heavy Duty Precision Spindle

Air Pressure
0.6-0.8 MPa

Drive Type
Servo Motor

Voltage
380/415V

Dimension (L*W*H)
4200 x 1800 x 2200 mm

Feature
High Precision Winding, Fault Detection, Touchscreen Interface

Color
Industrial Blue & Silver

Edge Alignment Accuracy
0.2 mm

Operator Interface
HMI Touch Panel

Insulation Layer
Automatic interlayer paper feeder

Main Function
Layer insulation, edge folding, foil cutting, and stacking

Ambient Temperature
5C 40C

Welding System
Integrated TIG/Cold Pressure Welding

Decoiler Capacity
Up to 2 Tons

Operating Mode
Manual/Automatic Selection

Safety Features
Emergency stop, protective hood, automatic fault alarm

Max Foil Width
600 mm

Applicable Foil Types
Copper & Aluminum Foil

Production Output
Suitable for medium to large transformer manufacturing plants

Noise Level
75 dB

Foil Thickness Range
0.2 3.0 mm

High Voltage Foil Winding Machine For Transformer Production Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
10 Units Per Month

Delivery Time
60 Days

About High Voltage Foil Winding Machine For Transformer Production

HIGH VOLTAGE FOIL WINDING MACHINE

Description: This High Voltage Foil Winding Machine is suitable for 1KV and more than 1KV level transformer windings. All the production parameters are set on the Human-Computer Interface and the machine works in fully automatic.

Main machine components:

VF controlling stepless speed foil winding unit
DC motor driven conductor decoiling unit
DC motor driven double insulation decoiling unit
Servo controlling AC/DC water-cooling TIG welding unit
PLC controlling and touch screen operation system

Specification:

Foil		Insulation		Winding
Item	Value	Item	Value	Item	Value
Foil width	20-200mm	Insulation width	25-250mm	Winding width	20-1400mm
Copper thickness	0.1-2.5mm	Thickness	0.015-0.250mm	Tension	0-10N/mm2
Al thickness	0.2-3.0mm	Tension	10-250N	Winding diameter	100-1000mm
Tension	50-3000N	Expand shaft	74-78mm	Winding weight	Max:1000KG
Decoiler diameter	280-330mm	Insulation outer diameter	400mm	Torque	Max:1800N.M
Foil outer diameter	Max 1000mm			Winding speed	90r/min
Foil weight	Max 1000KG			Motor power	18.5KW

Precision and Versatility for Transformer Coil Production

This foil winding machine delivers high precision with edge alignment accuracy of 0.2 mm and a winding speed of up to 30 m/min. It can handle a wide range of foil dimensions and types, including copper and aluminum, making it ideal for various transformer designs. The integrated insulation feeder and welding systems significantly streamline the coil assembly process.

Automated Operation for Maximum Productivity

With fully automatic PLC control and a user-friendly HMI touchscreen panel, operators can easily switch between manual and automatic modes. The decoiler can handle up to 2 tons, supporting continuous production. Fault detection, emergency stops, and protective hoods are incorporated for safety and reliability, while noise levels remain comfortably below 75 dB.

Adaptable to Industry Needs

Suitable for medium to large transformer manufacturing plants, the machines single or double winding head and high winding speed enable adaptability in different production environments. Constructed from stainless steel and alloy components, it guarantees durability and stable operation under varying ambient temperatures and air pressures.

FAQs of High Voltage Foil Winding Machine For Transformer Production:

Q: How does the High Voltage Foil Winding Machine improve transformer coil production efficiency?

A: By automating layer insulation, edge folding, foil cutting, and stacking, this machine shortens production cycles and enhances accuracy. The integrated TIG and cold pressure welding systems further ensure consistent coil quality and minimal human error.

Q: What types of foils can be processed with this winding machine?

A: It is designed to work with both copper and aluminum foils with widths up to 600 mm and thicknesses ranging from 0.2 to 3.0 mm, making it suitable for various transformer applications.

Q: When should manual or automatic operation modes be used?

A: Automatic mode is ideal for high-volume or repetitive coil production, maximizing speed and consistency. Manual mode is recommended for special winding requirements, maintenance, or specific adjustments during set-up.

Q: Where can this machine be installed and operated?

A: This machine is best suited for medium to large transformer manufacturing facilities. It operates efficiently within an ambient temperature range of 5C to 40C and requires a 3-phase electric power source.

Q: What is the process for feeding insulation layers and aligning edges?

A: Insulation paper is automatically fed between foil layers, while advanced servo motor control maintains edge alignment at 0.2 mm accuracy throughout the winding process, ensuring precise and reliable coil production.

Q: What are the benefits of its PLC automatic control system?

A: The PLC system automates complex winding parameters, enables real-time fault detection, and simplifies operation through the HMI touchscreen interface, improving user experience, consistency, and overall productivity.

Q: How does the machine ensure operator safety during operation?

A: Safety features include emergency stop buttons, protective hoods, and automatic fault alarms, minimizing risks and ensuring safe day-to-day operation for all personnel involved.

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