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Transformer Coil Winding Machine

Name: Transformer Coil Winding Machine
Brand: CANGZHOU KENUO INTERNATIONAL CO., LTD.
Price: 10000 USD
Availability: InStock

Price 10000 USD ($)/ Unit

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MOQ : 1 Unit

Transformer Coil Winding Machine Specification

Product Type
Transformer Coil Winding Machine

General Use
For Winding Transformer Coils

Material
Mild Steel (MS)

Type
Horizontal Winding Type

Weight (kg)
Approx. 350-400 kg

Computerized
No

Automatic
Semi-Automatic

Control System
Digital Control Panel

Power Source
Electric

Power Consumption
2-3 kW

Coil Diameter
Up to 900 mm

Winding Head
Single Winding Head

Winding Speed
Up to 250 RPM (Adjustable)

Winding Spindle
Heavy Duty Steel Spindle

Air Pressure
No Air Pressure Required (Mechanical Operation)

Drive Type
Electric Motor Driven

Voltage
220-240V, 50Hz (Single Phase)

Dimension (L*W*H)
Approx. 2000 x 900 x 1300 mm

Feature
Foot Switch Operation, Digital Counter, Adjustable Guides

Color
Blue & Silver Grey

Insulation Class
F Class

Mandrel Length
Max. 1100 mm

Noise Level
Less than 75 dB(A)

Maximum Wire Gauge
Up to 32 SWG

Ambient Temperature Range
5°C to 45°C

Brake System
Electromagnetic Brake

Display
LCD Display for Turn Count

Counter
Digital Turns Counter

Application
Distribution & Power Transformer Coil Winding

Safety
Emergency Stop Switch Provided

Traverse Width
Max. 900 mm

Transformer Coil Winding Machine Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
10 Units Per Month

Delivery Time
60 Days

About Transformer Coil Winding Machine

CNC Automatic Transformer Coil Winding Machine

The company produces more than six-station automatic winding machine, three-axis servo motor drive the new structure, the company developed the installation of CNC intelligent control system, effectively improve the speed, the computer press about parallel control mode line embodiment further shortened winding time, thus greatly improving the efficiency of production, which is highly efficient vehicle production industry with similar models. High-precision ball screws, servo motor drive, the machine has the impact of high positioning accuracy, the various parameters of CNC intelligent control system for automatic monitoring changes in the production process, the coil parameters automatic correction due to various changes of more accurate, better quality products, in order to save the card. CNC machine tools intelligent control system automatically detects the hardware changes, allowing users to replace or repair lamps, without making any adjustments, the device can be used normally, which is free to adjust the model of the industry, the system uses the table format full Chinese interface, input coil can be produced, the operation is very simple. Various parameters: machine axes: three axes (X, Y, S) maximum spindle speed 3000RPM Winding: automatic line, automatic line, automatic trimming, automatic blanking diameter: Diameter 0.02MM-0.5MM Width Length: MAX20MM cable Accuracy : 0.0001 hot air temperature: MAX600 degree of pressure: to 5kgf power: single phase AC220V, 50 / 60HZ volume: 800 (W) X450 (D) X1500 (H) MM.

Advanced Winding Precision and Flexibility

This coil winding machine accommodates various transformer coil sizes, thanks to its adjustable traverse width of up to 900 mm and mandrel length of 1100 mm. The digital control panel and LCD turn counter simplify operation while enhancing accuracy. The semi-automatic functionality allows for consistent, high-quality coil winding suitable for both distribution and power transformers.

Safety and User-Friendly Operation

Operator safety is emphasized through features such as the emergency stop switch and an easily accessible foot switch for hands-free control. The electromagnetic brake system delivers precise stopping power, while the noise level remains under 75 dB(A) for a comfortable working environment. No air pressure is necessary, making it ideal for a variety of workshop setups.

Durable Build and Efficient Performance

Constructed with a heavy-duty mild steel frame and a strong steel winding spindle, this machine ensures long-lasting performance. The electric motor drive enables winding speeds up to 250 RPM. With a modest power consumption of 2-3 kW and adaptable winding controls, it is both energy-efficient and powerful for diverse industrial needs.

FAQs of Transformer Coil Winding Machine:

Q: How does the digital turns counter and LCD display improve the winding process?

A: The digital turns counter and LCD display ensure precise tracking of each coils winding turns, minimizing errors and ensuring product consistency. Operators can accurately monitor progress at a glance, making real-time adjustments for optimal results.

Q: What types of transformer coils are compatible with this winding machine?

A: This machine is suitable for winding coils for both distribution and power transformers, accommodating wire gauges up to 32 SWG and coil diameters up to 900 mm, making it versatile for various transformer manufacturing requirements.

Q: When should the electromagnetic brake and emergency stop features be used?

A: The electromagnetic brake provides controlled, immediate stops during regular operation or when changing wires, enhancing precision. The emergency stop switch is to be used immediately if any unsafe condition or malfunction arises, ensuring operator safety.

Q: Where can this machine be installed and what are its power requirements?

A: Designed for industrial workshops and transformer manufacturing facilities, the machine operates on standard 220-240V, 50Hz (single phase) electrical supply, requiring no air pressure for functioning due to its fully mechanical operation.

Q: What is the process for setting up and operating this winding machine?

A: Begin by adjusting the guides to accommodate the transformer coils size, secure the mandrel and wire, and use the digital control panel to set the required turn count. The machine offers foot switch operation to control winding, with automatic digital counting for ease.

Q: What are the main usage benefits of this coil winding machine?

A: Benefits include precise winding through digital controls, adjustable settings for different coil sizes, safety features (emergency stop, electromagnetic brake), high reliability, and low noise, making it efficient and safe for operators in transformer manufacturing.

Q: How does the semi-automatic operation enhance productivity?

A: Semi-automatic controls reduce manual intervention, streamlining winding operations for improved speed and repeatability. This not only boosts productivity but also maintains consistent coil quality across batches, ideal for batch or series production.

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