Double Layer Low Voltage Foil Winding Machine

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Double Layer Low Voltage Foil Winding Machine

Name: Double Layer Low Voltage Foil Winding Machine
Brand: CANGZHOU KENUO INTERNATIONAL CO., LTD.
Price: 10000 USD
Availability: InStock

Price 10000 USD ($)/ Unit

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MOQ : 1 Unit

Double Layer Low Voltage Foil Winding Machine Specification

Product Type
Low Voltage Foil Winding Machine

General Use
For winding low voltage transformer foil coils

Material
Mild Steel Body; Copper or Aluminum Foil Winding

Type
Automatic Double Layer

Weight (kg)
Approx. 3500 Kg

Computerized
Yes

Automatic
Fully Automatic

Control System
PLC Controlled with Touch Screen Interface

Power Source
Electric

Power Consumption
About 7 kW

Coil Diameter
Max. 1200 mm

Winding Head
Double Layer

Winding Speed
2-12 m/min (Adjustable)

Winding Spindle
Heavy Duty Precision Spindle

Air Pressure
0.6 MPa

Drive Type
Servo Motor Drive

Voltage
380V/415V, 3 Phase, 50/60Hz

Dimension (L*W*H)
4200 x 1800 x 1900 mm

Feature
High Precision, Stable Performance, User-Friendly Operation

Color
Blue & White

Noise Level
75 dB(A)

Max Foil Width
800 mm

Edge Alignment
Photoelectric Edge Correction System

Max Foil Thickness
0.2 mm to 3.0 mm

Operating Environment
Temperature 5C ~ 40C, Humidity 80% Non-Condensing

Welding Device
Cold Or Hot Welding Equipped

Counting Unit
Preset Turn And Length Counter

Interlayer Insulation Feed
Automatic Insulation Feeding System

Foil Material
Copper Or Aluminum

Decoiler Type
Hydraulic Decoiler With Automatic Tension Control

Protection Features
Overload, Emergency Stop, Fault Alarm

Double Layer Low Voltage Foil Winding Machine Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
10 Units Per Month

Delivery Time
60 Days

About Double Layer Low Voltage Foil Winding Machine

DOUBLE LAYER LOW VOLTAGE FOIL WINDING MACHINE

Description:This Low Voltage Foil Winding Machine is suitable for voltage under 1KV level transformer windings. The machine can lap winding and duplex winding for two layers of copper or aluminum foil. The machine equipped with welding unit and two sets of shears. All the production parameters are set on the Human-Computer Interface and the machine works in fully automatic.

Main Machine Components

VF controlling stepless speed foil winding unit
Main machine frame with foil pressing, insulation edge cutting, photoelectric correction, conductor traction
AC/DC water-cooling rotatable TIG welding unit
Electrical conductor shearing unit, 2 sets
Insulation decoiling car, 2 sets
Conductor decoiling car, 2 sets
Pneumatic positioning end insulation filling system, 2 sets
PLC controlling and touch screen operation system

Specifications:

Technical Parameter	BRJ400-2	BRJ600-2	BRJ800-2	BRJ1000-2	BRJ1400-2
Foil width	400mm	600mm	800mm	1000mm	1400mm
Winding diameter	130-600	130-800	130-800	130-1000	130-1000
Winding type	Round / Rectangle
Material thickness	Copper: 0.2-2.0mm, Aluminum: 0.3-3.0mm
Foil decoiler capacity	500KG	1000KG	1500KG	2000KG	2500KG
Winding power	11KW	11KW	11KW	15KW	22KW
Winding speed	0-30r/min	0-26r/min	0-24r/min	0-20r/min	0-18r/min
Welding type	TIG
Cutting type	Electrical roll cutting
Layer insulation width	450mm	650mm	850mm	1050mm	1450mm
Insulation diameter	76-400mm	76-400mm	76-400mm	76-400mm	76-400mm
Rectification	Photoelectric sensor automatic rectifying
Rectification precision	0.5 mm	0.5 mm	0.5 mm	0.5 mm	0.5 mm
Controlling	PLC automatic control
Recording	0--9999.9, Precision 0.1

Advanced Foil Winding Performance

Featuring a heavy-duty precision spindle and double-layer winding head, this machine guarantees consistent, high-quality coil production while minimizing human error. The PLC-controlled touch screen interface streamlines the setup and monitoring process, allowing operators to adjust settings easily. Automatic insulation feeding and hydraulic decoiling further enhance both productivity and safety, while photoelectric edge correction maintains flawless foil alignment throughout the winding process.

User-Friendly Operation and Safety

Engineered for operator convenience, this machine integrates overload protection, emergency stop, and fault alarms to safeguard both users and equipment. With noise levels kept below 75 dB(A), the work environment remains comfortable. The preset counting unit and adjustable speed provide flexible production, accommodating various coil sizes and specifications for low voltage transformer applications.

FAQs of Double Layer Low Voltage Foil Winding Machine:

Q: How does the automatic insulation feeding system on the Double Layer Low Voltage Foil Winding Machine work?

A: The system automatically dispenses interlayer insulation between foil layers during winding, ensuring consistent placement and reducing manual intervention. This improves production efficiency and coil quality by maintaining precise insulation standards.

Q: What benefits does the photoelectric edge correction system provide during coil winding?

A: The photoelectric edge correction system continuously detects and adjusts the foils position as it is wound, ensuring perfect edge alignment. This prevents overlapping or misalignment, resulting in higher precision and lower scrap rates in finished coils.

Q: When is cold or hot welding used on the foil winding machine?

A: Cold or hot welding devices are utilized to securely connect foil ends or joints during the winding process, depending on material type and operational requirements. Operators can select the appropriate welding technique to ensure durable and reliable foil connections.

Q: Where is this winding machine typically installed for transformer coil production?

A: This machine is ideally suited for installation at transformer manufacturing plants, electrical equipment factories, and specialized coil manufacturing facilities. It is designed to operate effectively within standard industrial environments with temperature ranges from 5C to 40C and humidity up to 80% non-condensing.

Q: What is the process flow for using the Double Layer Foil Winding Machine?

A: First, operators load copper or aluminum foil and insulation onto the hydraulic decoiler. After setup via the touch screen interface, the foil and insulation are automatically fed, aligned, and wound using the double layer winding head. Preset counters, edge correction, and welding devices ensure precise and secure coil formation until the desired turn count or length is achieved.

Q: How does the PLC controlled touch screen interface enhance machine usability?

A: The PLC touch screen simplifies operational controls, allowing users to easily set parameters, monitor winding progress, and respond to system alerts. This user-friendly design reduces training time, streamlines scheduling, and promotes error-free operation.

Q: What are the key usage advantages of this automatic foil winding machine for manufacturers in India?

A: Manufacturers benefit from high precision winding, stable performance, automated features, and robust safety systems. The machines ability to handle both copper and aluminum foils with adjustable speed and high capacity makes it a versatile choice for transformer coil production, improving both efficiency and finished product quality.

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