Dry-Type Transformer Vacuum Epoxy Resin Casting Plant

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Dry-Type Transformer Vacuum Epoxy Resin Casting Plant

Name: Dry-Type Transformer Vacuum Epoxy Resin Casting Plant
Brand: CANGZHOU KENUO INTERNATIONAL CO., LTD.
Price: 10000 USD
Availability: InStock

Price 10000 USD ($)/ Unit

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MOQ : 1 Unit

Dry-Type Transformer Vacuum Epoxy Resin Casting Plant Specification

Condition
New

Accuracy
2C

Heating Capacity
12 kW

Power Source
Electric

Heating Method
Electric Heating Elements

Control Mode
PLC Automatic Control & Manual Override

Type
Vacuum Chamber with Heating System

Model
VERC-1500

Internal Size
1500 mm x 1200 mm x 1400 mm

External Size
2200 mm x 1500 mm x 1800 mm

Volume
2500 Liters

Air Flow
Forced Air / Circulated Air System

Temperature Range
Room Temp to 120C

Material
Full Stainless Steel Construction

Dimension (L*W*H)
2200 x 1500 x 1800 mm

Power
15 kW

Voltage
380V / 415V, 3 Phase

Surface Finish
Polished Industrial Finish

Casting Method
Vacuum Pressure Gelation (VPG)

Number of Chambers
Single / Dual as per requirement

Operation Mode
Semi-Automatic / Full Automatic

Cycle Time
90120 minutes per batch

Safety Features
Overtemperature Protection, Emergency Stop, Interlock System

Application
Dry-Type Transformer, Reactor, Cast Resin Insulator Manufacturing

Cooling System
Water-Cooled Coils

Weight
Approx. 2500 kg

Mixing System
High-Shear Dual Agitator

Vacuum Level
Up to 10 mbar

Control Panel
Touch Screen HMI with Data Logging

Environmental Compliance
Meets ROHS & CE Standards

Resin Feed System
Automatic Metered Dispensing

Vacuum Pump Type
Oil-Sealed Rotary Vane / Roots Booster

Dry-Type Transformer Vacuum Epoxy Resin Casting Plant Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
10 Units Per Day

Delivery Time
60 Days

About Dry-Type Transformer Vacuum Epoxy Resin Casting Plant

Dry-Type Transformer Vacuum Epoxy Resin Casting Plant

The vacuum casting equipment is specially used in the production of dry type transformer, bushings, dry type reactor, high voltage switch insulation, and related electrical products. It mainly consists of material tank, mixing tank, measuring device, vacuum casting tank, vacuum pump system, heating system, control system, etc. It is suitable for degassing, mixing and casting high polymer materials such as bisphenol-A, outdoor type resin, polyurethane, etc. Dynamic mixing and static mixing for the resin material can be option as per customer need.

Vacuum casting equipment specifications
Casting tank size (mm)	Limit vacuum (Pa)	Working pressure (Mpa)	Measuring type	Controlling
2000 x2200	50	0.4 or normal pressure	electronic scale	PLC + touch screen
2400 x3000	50	0.4 or normal pressure	electronic scale	PLC + touch screen
2500 x3500	50	0.4 or normal pressure	electronic scale	PLC + touch screen
3000 x3500	50	0.4 or normal pressure	electronic scale	PLC + touch screen
3200 x3500	50	0.4 or normal pressure	electronic scale	PLC + touch screen

Characteristics

Perfect vacuum pump system ensure high production quality
Reliable material measuring system for precision feeding
Advanced heating technology for material and casting
Automatic PLC control with touch screen operation
Convenient operating with complete parameter indicating, recording and alarm

Precision Casting for Superior Quality Components

Utilizing advanced vacuum and casting technologies, this plant delivers epoxy resin castings with excellent mechanical and electrical properties. Automated dispensing and high-shear mixing provide consistent results, while PLC control ensures process reliability and repeatability, suitable for modern manufacturing demands.

Enhanced Efficiency and Process Control

The cycle time ranges from 90 to 120 minutes per batch, supported by forced or circulated air systems and efficient water-cooled coils. Data logging, emergency stops, overtemperature protection, and interlocks provide safe and smooth operation, boosting productivity while minimizing downtime.

Environmentally Responsible Manufacturing

Designed for compliance with ROHS and CE standards, this plant supports sustainable manufacturing. The polished industrial stainless steel finish ensures durability and easy maintenance, reflecting a commitment to eco-friendly, long-life solutions for transformer and insulator production.

FAQs of Dry-Type Transformer Vacuum Epoxy Resin Casting Plant:

Q: How does the Vacuum Pressure Gelation (VPG) process improve casting quality?

A: The VPG process reduces the presence of air bubbles and voids in the epoxy resin, producing castings with higher electrical and mechanical integrity. The controlled vacuum environment facilitates thorough penetration of resin and uniform curing, which is vital for transformer and insulator reliability.

Q: What are the primary benefits of using a high-shear dual agitator mixing system in the plant?

A: High-shear dual agitators ensure optimum mixture homogeneity, preventing component separation and improving the physical properties of the final product. This system is especially beneficial when working with viscous resins and additives, helping achieve uniform dispersion and high-quality output.

Q: When should a manufacturer choose single or dual chamber configuration?

A: Single chambers are ideal for continuous, high-volume production of identical components. Dual chambers offer flexibility for simultaneous casting of different items or staged batch production, increasing plant throughput and accommodating diverse manufacturing needs.

Q: Where is the Dry-Type Transformer Vacuum Epoxy Resin Casting Plant installed and used?

A: This plant is installed in manufacturing facilities specializing in electrical components, particularly in transformer, reactor, and cast resin insulator production. It is widely adopted by manufacturers, suppliers, exporters, and distributors in India and internationally.

Q: What safety features ensure secure plant operation during resin casting?

A: Overtemperature protection, an emergency stop button, and interlock safety systems are integrated to prevent accidents and ensure operator safety. These features monitor temperature, allow quick shutdown, and block unsafe startup conditions, safeguarding both equipment and personnel.

Q: How does automatic metered dispensing benefit the casting process?

A: Automatic metered dispensing provides precise control of resin quantity, minimizing waste and ensuring consistent product quality batch after batch. It simplifies operation, reduces manual labor, and supports accurate reproducibility in complex manufacturing environments.

Q: What is the typical usage cycle and output for this casting plant model?

A: The plant completes a casting cycle in approximately 90 to 120 minutes per batch, handling up to 2500 liters of material. Output volume suits medium to large-scale production requirements, ideal for both high-mix and high-volume manufacturing scenarios.

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