Foil Winding Machine Professional In Reactor

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Foil Winding Machine Professional In Reactor

Name: Foil Winding Machine Professional In Reactor
Brand: CANGZHOU KENUO INTERNATIONAL CO., LTD.
Price: 10000 USD
Availability: InStock

Price 10000 USD ($)/ Unit

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MOQ : 1 Unit

Foil Winding Machine Professional In Reactor Specification

Product Type
Foil Winding Machine Professional In Reactor

General Use
Reactor Coil & Transformer Coil Winding

Material
Mild Steel / Stainless Steel / Aluminum parts

Type
Automatic Foil Winding

Weight (kg)
4000

Computerized
Yes

Automatic
Yes

Control System
PLC Based Control System

Power Source
Electric

Power Consumption
7.5 kW

Coil Diameter
Max 1200 mm

Winding Head
Single / Double

Winding Speed
1-15 m/min

Winding Spindle
High Precision Steel

Air Pressure
6-8 Bar

Drive Type
Servo / Electric

Voltage
380V / 415V, 3 Phase

Dimension (L*W*H)
3800mm x 2200mm x 1900mm

Feature
High Precision Winding, User-friendly Interface, Consistent Tension Control

Color
Blue & White

Edge Alignment
Automatic Edge Positioning

HMI Display
Touch Screen Panel

Cutting System
Automatic Foil and Insulation Cutting

Traverse System
Servo Driven for Uniform Layer Winding

Max Foil Thickness
0.2 - 3.0 mm

Max Foil Width
1300 mm

Reel Loading Type
Hydraulic / Manual

Working Noise
72 dB

Tension Control
Electronic / Pneumatic

Operator Required
1 Person

Insulation Material Supported
Paper / Film

Foil Winding Machine Professional In Reactor Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
10 Units Per Month

Delivery Time
60 Days

About Foil Winding Machine Professional In Reactor

Foil Winding Machine Professional In Reactor

Foil winding machine is suitable for foil winding of all types of small and medium sized distribution transformer, instrument transformer, reactor coils and similar process foil winding. Especially suitable for the amorphous alloy transformer and wound core transformer rectangular foil winding.

Main Features:

The tension of the decoiler is stable and its controlled by pneumatic element. Foil and layer insulation tape whether in the winding or back are applied to a constant tension to avoid loss caused by the coil tightness. Stepless adjustment of the pressure size ensure that the whole winding process constant tension.
Adopts our researched and developed source program and operation program, all production factors of winding, error correct, circle control, etc. Different instructions are supported by PLC control system after calculation. It is carried out and achieved by each system.
Operating person only touch the screen of computer-human interface and input related working parameter, the same specification workpiece can be finished processing in large quantity.
It is also operated by manual through control button, including inching, continuous moving.
The system can store up to 30 sets of coil data for easy operation. The counter can count the winding process manually, when only wind the insulating layer, you can stop counting conveniently.
The equipment has network communication function, easy to upgrade the system and follow-up automation program update maintenance.
With automatic adjustment of the servo function.

Technology parameters professional in reactor

Model	BRJ-300	BRJ-400	BRJ-500	BRJ-600	BRJ-800
Width Of Foil Sheet mm	50-400	100-500	100-600	100-800
Max Coil outer diameter mm	500	600	750	800
Foil thickness mm	0.2-2.0mm 0.3-2.5mm			0.3-2.5mm 0.5-3.0mm
Single or Double
Winding speed r/min	0-30	0-30	0-30	0-24
Max.tension of foil N.M	4000	5000	6000	10000
Layer Insulation quantity	2
Welding speed	0-1m/min
Correction precision	0.5mm
Welding method	TIG or Cold pressure welding
Voltage V	AC380

Advanced Tension and Edge Control

This winding machine integrates electronic and pneumatic tension control, guaranteeing precise handling of foil and insulation materials. The automatic edge positioning system further enhances accuracy during coil formation, minimizing material waste and defects, thereby leading to consistently high-quality windings.

User-Friendly Automation and Safety

Equipped with a PLC-based control system and a touch screen HMI display, operators can easily manage all parameters and monitor processes. Hydraulic or manual reel loading allows operational flexibility, while the automatic cutting system streamlines workflow. With a working noise level as low as 72 dB, comfortable working conditions are ensured.

FAQs of Foil Winding Machine Professional In Reactor:

Q: How does the Foil Winding Machine ensure consistent tension during coil winding?

A: The machine utilizes both electronic and pneumatic tension control systems, which can be adjusted on the user-friendly touch panel. This precise tension regulation is essential for producing uniformly wound coils, regardless of material type or thickness.

Q: What types of insulation materials are compatible with this winding machine?

A: This machine supports both paper and film insulation materials for coil winding. It can automatically cut and align these materials, providing flexibility for various manufacturing requirements in transformers and reactors.

Q: When is it recommended to use the automatic foil and insulation cutting system?

A: The automatic cutting system should be used whenever speed and accuracy are essential, especially during high-volume production runs or when changing coil layers. This feature optimizes workflow, reduces downtime, and improves overall productivity.

Q: Where can this foil winding machine be installed and operated?

A: It is designed for use in manufacturing facilities such as transformer or reactor plants. With a compact dimension of 3800mm x 2200mm x 1900mm and working noise 72 dB, the machine suits both dedicated coil winding workshops and broader industrial settings.

Q: What is the process for setting up the machine for a winding operation?

A: Setup involves loading foil and insulation reels (either hydraulically or manually), configuring the desired tension, coil diameter, and winding speed via the PLC control panel, and ensuring that the edge positioning and cutting systems are correctly calibrated. One operator can manage the full process due to the intuitive HMI interface.

Q: How does the automatic edge positioning system benefit the winding process?

A: Automatic edge positioning maintains uniform alignment throughout winding, preventing overlapping and uneven layers. This enhances the electrical performance and reliability of coils, reducing the need for manual adjustments.

Q: What are the advantages of using this machine for reactor and transformer coil production?

A: The machine offers high precision winding, an automated and user-friendly control system, rapid setup and change-over, and consistent tension and edge alignment. These features combine to improve manufacturing efficiency and deliver exceptional-quality coils with minimized operator intervention.

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