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Vertical Coil Winding Machine

Name: Vertical Coil Winding Machine
Brand: CANGZHOU KENUO INTERNATIONAL CO., LTD.
Price: 10000 USD
Availability: InStock

Price 10000 USD ($)/ Unit

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MOQ : 1 , , Unit

Vertical Coil Winding Machine Specification

Product Type
Coil Winding Machine

General Use
Transformer/Choke/Inductor Coil Winding

Material
Mild Steel

Type
Vertical Coil Winder

Weight (kg)
Approx. 600 kg

Computerized
Yes

Automatic
Fully Automatic

Control System
PLC Based

Power Source
Electric

Power Consumption
2.5 kW

Coil Diameter
Up to 600 mm

Winding Head
Single/Multiple

Winding Speed
Max. 1200 RPM

Winding Spindle
Vertical Mount

Air Pressure
6-8 kg/cm

Drive Type
Servo Motor

Voltage
220V/380V

Dimension (L*W*H)
1800 mm x 1200 mm x 1600 mm

Feature
Touch Screen Display, Safety Interlock, Heavy Duty Base

Color
Blue/Grey

Application
HV/LV Transformer, Special Purpose Coils

Noise Level
<70 dB

Traverse Length
Adjustable, up to 1000 mm

Operation Mode
Manual/Automatic

Cooling Type
Air Cooled

Preset Programs
99 Programs

Wire Diameter Range
0.2 mm to 6 mm

Counter
Digital Counter

Tension Control
Electronic Tensioner

Safety Features
Emergency Stop Button, Overload Protection

Vertical Coil Winding Machine Trade Information

Minimum Order Quantity
1 , , Unit

Supply Ability
10 Units Per Month

Delivery Time
60 Days

About Vertical Coil Winding Machine

Vertical coil winding machine

Description : Vertical coil winding machine is winding coils for high voltage and super high voltage transformers. The machine has pit type and ground type, which is chosen based on workshop height. The chuck can lift according to the height of coil and keep the working height. The machine adopts inverter control, it has stable start-up, low noise and easy operate etc advantages. The machine is equipped with electronic counter which can reduce turns when reversing. The machine is able to stop at pre-set turns automatically.

Main Features:

Suitable for Iron Core and expandable winding core
Chuck can move up and down upon winding coil height, lifting is soft start
PLC programmable control, rotation speed can be controlled by the system
Intelligent counting device, turning number can be preset, and has the function of with power off memory and automatic stop

Main Specification

Item	LRJ-10	LRJ-20	LRJ-25	LRJ-30
Max capacity/t	10	20	25	30
Chuck diameter/mm	1500	2900	2200	2800
Max turning diameter/mm	2200	3000	3400	3500
Chuck elevating stroke/mm	2200	3000	3000	3500
Max torque/Nm	9000	15000	16500	23000
Chuck rotating speed/ rpm	0-10	0-10	0-10	0-10
Chuck elevating speed/mpm	0.5	0.5	0.5	0.5
Covering plate stretching speed/mpm	2.5	2.5	2.5	2.5
Covering plate stretching range/mm	680-2232	1040-3040	1800-3600	1800-3600
Dimension/mm	5086x4586x4263	6500x6000x5020	6856x6356x5020	6856x6356x5020

Precision Winding with Advanced Control

Designed for high versatility, the Vertical Coil Winding Machine ensures consistent and accurate coil formation for various applications. Its PLC-based control system allows for customizable winding parameters, while the electronic tensioner maintains wire integrity throughout the process. The combination of manual and automatic operations gives users flexibility, supporting both small-scale jobs and large production runs.

Robust Safety and Efficiency Features

The machine incorporates multiple safety elements, including emergency stop buttons, overload protection, and safety interlocks. These features safeguard operators and equipment during operation. Its heavy-duty base and mild steel construction provide durability while air cooling ensures stable performance during long shifts. The digital counter and preset programs greatly enhance productivity and repeatability.

FAQs of Vertical Coil Winding Machine:

Q: How does the Vertical Coil Winding Machine manage wire tension during operation?

A: The machine utilizes an electronic tensioner system to maintain consistent wire tension throughout the winding process, which helps prevent breakage and ensures uniform coil formation even at higher winding speeds.

Q: What types of coils can be manufactured with this winding machine?

A: This winding machine is suitable for producing HV/LV transformer coils, special purpose coils, chokes, and inductors. Its adaptable features support a variety of winding configurations and applications in electrical manufacturing.

Q: When should I use the manual operation mode versus automatic mode?

A: Manual mode is ideal for setup, prototyping, or specific custom winding requirements, while automatic mode is recommended for batch production and standardized coil designs, ensuring efficiency and repeatable quality.

Q: Where can this coil winding machine be installed or used?

A: The machine can be installed in industrial manufacturing facilities, transformer workshops, or coil production units. It requires an electric power supply (220V/380V), adequate air pressure (6-8 kg/cm), and a stable work environment for optimal use.

Q: What is the process for adjusting traverse length and winding parameters?

A: Traverse length and winding parameters can be set using the touch screen display and PLC-based control system. Operators can select from 99 preset programs or manually input settings, depending on specific coil requirements.

Q: How does the machine benefit production and user safety?

A: By integrating features like a digital counter, preset programs, emergency stop button, and overload protection, the machine streamlines the winding process, minimizes errors, and enhances operator safety, resulting in increased productivity and reliable coil quality.

Q: What are the cooling and noise levels during operation?

A: The Vertical Coil Winding Machine employs air cooling and maintains a noise level below 70 decibels, ensuring comfortable and safe working conditions even during extended operation.

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