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Layer Insulation Folding Machine

Name: Layer Insulation Folding Machine
Brand: CANGZHOU KENUO INTERNATIONAL CO., LTD.
Price: 10000 USD
Availability: InStock

Price 10000 USD ($)/ Set

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MOQ : 1 Unit

Layer Insulation Folding Machine Specification

Coil Material
Suitable for copper or aluminum

Cooling Type
Air-cooled

Dimension (L*W*H)
2100 mm x 950 mm x 1180 mm

Operating Temperature
5C to 45C

Load Loss
Negligible

Rated Voltage
220 V

Capacity
Continuous operation

Product Type
Automatic Insulation Folding Machine

Material
High-grade stainless steel

Output
Up to 800 pieces/hour

Frequency (MHz)
50 Hz

Efficiency
> 98%

Phase
Single Phase

Usage
Layer insulation folding in transformer coil manufacturing

Coil Structure
Laminated

Coil Number
Applicable for multi-coil variants

Power Scope
1.5 kW

Weight
Approx. 450 kg

Drive Type
Electric Motor, Gear Driven

Brand/Origin
Indian make (Similar to sample image)

Automation Grade
Semi-Automatic/Automatic

Cutting Accuracy
±0.5 mm

Folding Type
Multiple layer with precision folding

Control System
PLC based digital interface

Noise Level
<65 dB

Safety Features
Emergency stop, interlocks and guarding

Main Drive Power
1.5 kW

Applicable Insulation Material
Craft paper, Press board, Polyester film

Workspace Height
Adjustable up to 900 mm

Layer Insulation Folding Machine Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
10 Units Per Month

Delivery Time
60 Days

About Layer Insulation Folding Machine

LAYER INSULATION FOLDING MACHINE

The machine is mainly used for the edge folding of the transformer coil layer insulation paper, so that an end insulation structure can be formed on the two edge of the layer insulation. The mechanical strength and winding efficiency of the coil can be improved, at the same time reduce the material costs.

Inner diameter of paper roll	76mm
Outer diameter of paper roll	<=400mm< p="">
Inner diameter after folding	76mm
Outer diameter after folding	<=400mm< p="">
Width of insulation paper	160-700mm
Thickness of insulation paper	0.13-0.21mm
Width of folding	7/10mm
Layer number of folding	4
Folding speed	0-20m/min(stepless adjusting)
Folding blade	Dia.84mm x 8 pcs
Main power	2.2KW
Machine dimension	5m x 2m x 1.1m

Highly Accurate Multi-Layer Folding

Achieve precise, repeatable insulation folds for transformer coils with cutting accuracy up to 0.5 mm. The advanced PLC digital control system ensures every operation meets strict quality requirements, reducing material waste and improving end-product consistency.

Versatile and Efficient Operation

This machine supports both semi-automatic and automatic modes, adapting to varied production needs. Capable of handling craft paper, press board, and polyester film, it delivers up to 800 folded insulation layers per hour with minimal noise and negligible load loss, optimizing workflow in busy manufacturing environments.

Safety and Operator Comfort Prioritized

Equipped with advanced safety mechanisms such as emergency stops, interlocks, and guarding, the machine ensures secure operation. Its adjustable workspace height and low-noise function promote comfort and ergonomic efficiency during long production runs.

FAQs of Layer Insulation Folding Machine:

Q: How does the Layer Insulation Folding Machine enhance efficiency in transformer coil manufacturing?

A: The machine automates precise folding of insulation layers, significantly boosting production rates to up to 800 pieces per hour while ensuring uniformity and minimizing manual intervention. Its PLC-based digital interface and gear-driven motor enable continuous, reliable operation with high efficiency (>98%).

Q: What insulation materials are compatible with this folding machine?

A: This machine efficiently processes various insulation materials such as craft paper, press board, and polyester film, making it highly versatile for different transformer coil requirements, including both copper and aluminum coils.

Q: When should the workspace height be adjusted during operation?

A: Workspace height adjustments (up to 900 mm) should be made before or during setup to accommodate different material sizes or ergonomic preferences, ensuring optimal material handling and operator comfort throughout the folding process.

Q: Where is this product designed and manufactured?

A: The Layer Insulation Folding Machine is designed and manufactured in India, adhering to stringent industry standards. Its construction utilizes high-grade stainless steel for long-term durability and reliability in demanding production settings.

Q: What safety features are integrated into the machine?

A: Safety is ensured through emergency stop buttons, interlocks, and safety guarding. These measures prevent accidental injuries and protect the operator throughout all stages of the folding process.

Q: How is the folding process managed on this machine?

A: The folding process is precisely controlled using a PLC-based digital interface, allowing users to set exact folding parameters. The electric motor and gear drive system ensure smooth, accurate, and repeatable multi-layer folding operations.

Q: What benefits does this machine offer over manual folding methods?

A: Compared to manual processes, this machine provides superior folding accuracy, dramatically increases productivity, reduces labor fatigue, and ensures consistent quality, while integrated safety features and ergonomic adjustments enhance workplace safety and comfort.

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