About Transformer oil vacuum treatment equipment
Transformer oil vacuum treatment equipment
Description
This plant has big treating capacity for degassing and filtering insulation oil (or silicon oil) used in super high voltage grade 35kV~1000kV oil-immersed instrument transformers, transformers and capacitors.
Features
- The plant is equipped with a crude oil tank with adequate volume for storing crude oil; The tank has functions such as metering, max. & min. level controlling, breathing and sewage discharging, etc.
- Equipped with 2 sets vacuum degassing tanks (6 12tons), which is has functions such as heating, temperature keeping, max. & min. level controlling, etc.
- Equipped with clean oil storing tank for storing qualified oil after treated.
- Adopts mutual filtering or single filtering process.
- Combined with filtering function of vacuum oil filter, increases the filtering result.
- Equipped with advanced and reliable vacuum system, heating system and measuring & control system to make sure accurate and reliable control.
- Pipeline layout is reasonable, can be extended to join with vacuum oil-filling system, recycling system and crude oil system outside of factory to become a complete oil system.
- Processing capacity: 6-12m3/h
- Performance value of electric insulating oil after treatment:
- Voltage withstanding: 65kV (under standard electrode)
- Moisture content: 5ppm
- Air content: 0.2
- Filtering fineness: 3m
- Gas chromatograph: C2H2=0, H2 5ppm, total hydrocarbon 0.4ppm.
Process flow
Preparation phase:
- Crude oil
- crude oil tank
- vacuum oil filter (or plate-frame oil filter)
- vacuum degassing tank (close the inlet valve when the vacuum degassing tank is full of oil).
Filtering phase:
- Filtering mode (mutual filtering): vacuum degassing tank
- filter (vacuum oil filter or other filter) vacuum degassing tank
- circulated degassing between both vacuum degassing tanks till the sampling is accepted degassed oil tank.
Oil feeding:
Keep the temperature of degassed oil tank within 605, the degassed oil can be transported by oil pump to each oil filling ports after received the oil filling signal from control system.
Other requirements:
The level meter in degassed oil tank can really show the quantity of oil in the tank.
- Automatic constant temperature, the heating system will control the temperature of oil in degassed oil tank within 605 automatically.
- Maximum & minimum level meter in each tank has alarm and protection functions.
- Vacuum system has both auto and manual control modes.
- Auto and manual control modes, necessary protection, alarm and other functions are available in each phase.
- The mutual filtering can be transformed automatically, no need operator to watch over the operation, it is safe and reliable.
- Processing capacity: 6000L (adjustable as per requirement).
- Operating vacuum: 10-100Pa (adjustable as per the characteristics of product).
- Ultimate vacuum: 10Pa
- Pressure of oil filling: 0.15MPa0.01MPa (adjustable).
- Operating temperature of oil: 605
- Filter fineness: 5m
- Pumping speed of vacuum unit: 2000m3/h
- Pumping speed of oil pump: 6m3/h (adjustable as per requirement).
- Usable capacity of vacuum degassing tank: 612 m3 (as per the requirement).
Advanced Oil Purification for TransformersThe TY-10 mobile oil purifier is engineered specifically for transformer oil applications, delivering precise moisture removal and significant dielectric strength improvement. By employing cutting-edge vacuum and filtration methods, it ensures transformer oil remains clean and efficient, prolonging transformer lifespan and reliability.
Efficient, Silent, and Robust OperationDespite its powerful 10 kW electric system and 72 kW heating capacity, this equipment maintains a low working noise level of 65 dB. Automatic controls and air-cooling facilitate continuous operation even in high-demand environments, making it suitable for use by manufacturers, distributors, and exporters alike.
Precision Engineering for Industrial DemandsConstructed from powder-coated carbon steel and measuring 2200 mm x 1320 mm x 1700 mm, the TY-10 provides lasting protection in challenging industrial environments. Its automatic operation ensures process accuracy, while the air flow of 1200 m/h guarantees consistent oil purification at up to 1,000 liters per hour.
FAQs of Transformer oil vacuum treatment equipment:
Q: How does the TY-10 Transformer Oil Vacuum Treatment Equipment purify transformer oil?
A: The TY-10 uses vacuum dehydration and degassing to remove moisture, gases, and impurities from transformer oil. Its advanced filtration system ensures moisture levels after treatment are 5 ppm and dielectric strength exceeds 70 kV, resulting in highly purified oil.
Q: What applications is the TY-10 suitable for?
A: This equipment is designed for transformer oil filtration and purification, making it ideal for use in power plants, substations, transformer manufacturing, and maintenance facilities that require consistent oil quality for equipment longevity and performance.
Q: When should transformer oil be treated with the TY-10 equipment?
A: Transformer oil should be treated whenever moisture, gas content, or impurities compromise its dielectric strength, or as part of routine transformer maintenance to ensure optimal insulation and cooling performance.
Q: Where can the TY-10 oil purifier be deployed?
A: The TY-10 is a mobile oil purifier, allowing it to be easily deployed on-site at substations, transformer production plants, repair workshops, or any facility requiring efficient transformer oil purification.
Q: What is the process behind the TY-10s oil purification?
A: The process involves heating the oil electrically, then subjecting it to a vacuum environment where water and gases are evaporated. The air-cooled system and automatic controls regulate flow and temperature, ensuring effective impurity removal with each 1,000 liters/hour cycle.
Q: How is the TY-10 operated and what are its safety features?
A: Operation is automatic with digital controls for precise temperature management (1C accuracy). Safety is maintained via robust construction, powder-coated steel, and consistent pressure and temperature regulation during use.
Q: What are the benefits of using the TY-10 Transformer Oil Vacuum Treatment Equipment?
A: This equipment prolongs transformer life, enhances operational efficiency, and minimizes breakdown risks by ensuring ultra-clean oil, low moisture content, and high dielectric strength. Its mobile, durable design and silent operation make it a practical choice across industries.