Epoxy Resin Vacuum Casting Forming Equipment For Dry Type Transformer And CT PT Production

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Epoxy Resin Vacuum Casting Forming Equipment For Dry Type Transformer And CT PT Production

Name: Epoxy Resin Vacuum Casting Forming Equipment For Dry Type Transformer And CT PT Production
Brand: CANGZHOU KENUO INTERNATIONAL CO., LTD.
Price: 10000 USD
Availability: InStock

Price 10000 USD ($)/ Unit

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MOQ : 1 Unit

Epoxy Resin Vacuum Casting Forming Equipment For Dry Type Transformer And CT PT Production Specification

Accuracy
1C

Heating Capacity
30 kW

Control Mode
PLC Automatic Control

Heating Method
Electric Heating

Condition
New

Power Source
Electric

Type
Vacuum Casting Forming Equipment

Model
ERVC-1600

Internal Size
1600 x 1000 x 1700 mm

External Size
1800 x 1200 x 2100 mm

Volume
Approx. 2.5 m

Air Flow
Centralized Circulation

Temperature Range
Room Temperature ~ 150C

Material
Stainless Steel

Dimension (L*W*H)
1800 x 1200 x 2100 mm

Power
Total 38 kW

Voltage
380V / 50Hz

Surface Finish
Polished

Casting Mode
Intermittent or Continuous

Noise Level
<75 dB

Resin Mixing Ratio
Adjustable 100:10~100:50

Integration
Fully Integrated Casting, Curing & De-molding Process

Max. Loading Weight
800 kg

Resin Tank Capacity
2 x 200 liters

Casting Time
30-90 minutes (adjustable by workpiece)

Display
Digital Touch Screen Interface

Ambient Temperature Range
5C ~ 40C

Application
Dry Type Transformer & CT PT Production

Vacuum Degree
10 Pa

Safety Devices
Over-temperature and Over-pressure Protection

Degassing System
Automatic with Vacuum Pump

Epoxy Resin Vacuum Casting Forming Equipment For Dry Type Transformer And CT PT Production Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
10 Units Per Day

Delivery Time
60 Days

About Epoxy Resin Vacuum Casting Forming Equipment For Dry Type Transformer And CT PT Production

Epoxy Resin Vacuum Casting Forming Equipment For Dry Type Transformer And CT PT Production

Item	Technical Parameters
Clamping Plate	1200*1000mm
Upper and lower core-pulling stroke	900mm,800mm
Mould clamping force	220KN
Mould clamping speed	3.2m/min
Max mould clamping distance	1450mm
Min mould clamping distance	250mm
Power of hydraulic station	5.5kw
Heating power	16kw
Incliation angle of complete machine	Vertical 0-5 degree,Horizontal 0-5 degree
Weight of complete machine	7100KG
Mould-filling weight	6 tone
Outline Dimension	4800(L)1400(W)3100(H)mm

Advanced Vacuum Casting Technology

This equipment leverages intermittent or continuous vacuum casting modes to maximize productivity and ensure flawless epoxy resin encapsulation. The automatic vacuum pump maintains optimal vacuum degree at or below 10 Pa, which is vital for removing air bubbles and achieving superior insulation properties required by dry type transformers and CT/PT devices. The centralized air flow and PLC automatic control guarantee precise and uniform resin curing throughout the process.

Flexible and Precise Resin Mixing

Adjustable resin mixing ratios from 100:10 up to 100:50 enable manufacturers to tailor formulas for specific application requirements. The integrated digital touch screen and PLC system provide precise measurement, control, and real-time visualization, supporting consistent resin quality across production batches. With a casting time customizable from 30 to 90 minutes, users can optimize cycle times according to the size and nature of each workpiece.

User-Centric Safety and Operation

Operator safety is reinforced with built-in over-temperature and over-pressure safeguards, protecting both personnel and equipment. The electric heating system ensures even thermal distribution from room temperature up to 150C, at a controlled accuracy of 1C. Designed with noise reduction (<75 dB), robust stainless steel construction, and a spacious operation chamber (2.5 m), the equipment delivers reliable performance for high-volume industrial production environments.

FAQs of Epoxy Resin Vacuum Casting Forming Equipment For Dry Type Transformer And CT PT Production:

Q: How does the vacuum casting process operate in this Epoxy Resin Vacuum Casting Forming Equipment?

A: The equipment utilizes a centralized vacuum system capable of maintaining a vacuum degree of 10 Pa. During operation, epoxy resin is automatically degassed and then cast into transformer or CT/PT molds via intermittent or continuous modes, ensuring a homogeneous, bubble-free final product. The fully integrated process combines casting, curing, and de-molding for streamlined production.

Q: What benefits does adjustable resin mixing ratio offer for dry type transformer and CT/PT production?

A: Adjustable mixing ratios (100:10~100:50) empower users to customize the resin formula to meet specific performance and insulation requirements. This flexibility enhances electrical properties and mechanical integrity of both transformers and CT/PT units, making the machine ideal for diverse manufacturing scenarios.

Q: When is it recommended to use the continuous versus intermittent casting mode?

A: Continuous casting is preferable for large-scale, repetitive production runs, maximizing throughput and reducing downtime. Intermittent casting is suited to smaller batches or projects requiring precision control over each workpiece, such as custom transformer components or specialized CT/PT units.

Q: Where can this casting equipment be installed and operated effectively?

A: This equipment is designed for use in manufacturing facilities, especially those engaged in electrical industry production such as transformer, CT, and PT assembly lines. Compact dimensions and moderate noise levels allow installation in standard industrial spaces with ambient temperatures from 5C to 40C.

Q: What safety features are integrated in the ERVC-1600 model?

A: Safety on the ERVC-1600 model is ensured by over-temperature and over-pressure protection devices. The equipment uses electric heating with precise temperature control (1C), and is built with durable stainless steel to minimize risks associated with high-temperature and high-pressure resin casting.

Q: How does the automated degassing system improve the quality of cast products?

A: The automatic degassing system employs a vacuum pump to efficiently remove air and volatile gases from the resin mixture, preventing the formation of voids or bubbles. This results in a denser, more reliable encapsulation layer for electrical components, which is crucial for long-term operational stability.

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